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FUEL SUB TANK REMOVAL

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  1. Click here

    DISCHARGE FUEL SYSTEM PRESSURE

    (Click here)

  2. Click here

    PRECAUTION

    Note:

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here).

  3. Click here

    DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

  4. Click here

    REMOVE SPARE TIRE

  5. Click here

    REMOVE TAILPIPE ASSEMBLY


    1. Remove the bolt, clamp and gasket.

    2. Remove the tailpipe from the 2 exhaust pipe supports.

  6. Click here

    REMOVE SPARE WHEEL CARRIER CROSSMEMBER AND SPARE WHEEL CARRIER BRACKET


    1. A0155A1E01

      Remove the bolt labeled A, and then loosen the 4 bolts labeled B.

    2. Slightly raise the spare wheel carrier crossmember, and then remove the 6 bolts labeled C, spare wheel carrier crossmember and 2 brackets.

  7. Click here

    REMOVE NO. 1 SPARE WHEEL STOPPER


    1. A0155EF

      Remove the 2 bolts and spare wheel stopper.

  8. Click here

    REMOVE FUEL TANK CAP ASSEMBLY

  9. Click here

    DISCONNECT FUEL TANK EVAPORATION VENT TUBE SUB-ASSEMBLY


    1. A015CGSE01

      except G.C.C. Countries:

      Disconnect the 2 fuel tank evaporation vent tubes.

      Table 1. Text in Illustration
      *a except G.C.C. Countries
      *b for G.C.C. Countries

    2. for G.C.C. Countries:

      Disconnect the fuel tank evaporation vent tube.

  10. Click here

    DISCONNECT FUEL HOSE


    1. A0158QQE01

      Disconnect the fuel hose.

      Table 2. Text in Illustration
      *a except G.C.C. Countries
      *b for G.C.C. Countries
  11. Click here

    DISCONNECT FUEL TANK BREATHER HOSE


    1. A0157C1

      Disconnect the breather hose from the filler pipe.

  12. Click here

    DISCONNECT NO. 3 FUEL HOSE


    1. A015D5A

      Disconnect the fuel hose from the filler pipe.

  13. Click here

    DISCONNECT FUEL TANK TO FILLER PIPE HOSE


    1. A015ABS

      Disconnect the hose from the filler pipe.

  14. Click here

    REMOVE FUEL SUB TANK SUB-ASSEMBLY


    1. A0155D7

      Disconnect the floor No. 3 wire connector.

    2. Using a clip remover, detach the 3 wire harness clamps.

    3. Set an engine lifter underneath the fuel sub tank.

    4. A0156XX

      Remove the 2 bolts and disconnect the 2 fuel tank bands.

    5. Remove the fuel sub tank.

  15. Click here

    REMOVE FLOOR NO. 3 WIRE


    1. A015ANU

      Disconnect the sender gauge connector.

    2. Using a clip remover, detach the wire harness clamp.

  16. Click here

    REMOVE FUEL SENDER GAUGE ASSEMBLY


    1. A01559D

      Remove the 5 screws and sender gauge.

      Note:

      Be careful not to bend the arm of the fuel sender gauge.

    2. Remove the gasket from the sender gauge.

  17. Click here

    REMOVE FUEL HOSE


    1. A0157VQE01

      Remove the fuel hose.

      Table 3. Text in Illustration
      *a except G.C.C. Countries
      *b for G.C.C. Countries
  18. Click here

    REMOVE FUEL TANK EVAPORATION VENT TUBE SUB-ASSEMBLY


    1. A015AI7E01

      except G.C.C. Countries:

      Remove the 2 fuel tank evaporation vent tubes.

      Table 4. Text in Illustration
      *a except G.C.C. Countries
      *b for G.C.C. Countries

    2. for G.C.C. Countries:

      Remove the fuel tank evaporation vent tube.

  19. Click here

    REMOVE FUEL AND EVAPORATION VENT TUBE SUB-ASSEMBLY


    1. A015DOF

      Remove the 6 bolts and the fuel and evaporation vent tube.

    2. Remove the gasket from the fuel and evaporation vent tube.

  20. Click here

    REMOVE FUEL TANK BREATHER HOSE


    1. A015AXK

      Remove the breather hose from the fuel sub tank.

  21. Click here

    REMOVE NO. 3 FUEL HOSE


    1. A015BEG

      Remove the fuel hose from the fuel sub tank.

  22. Click here

    REMOVE FUEL TANK TO FILLER PIPE HOSE


    1. A0155I4

      Remove the hose from the fuel sub tank.