FUEL PUMP (for Double Tank Type) INSTALLATION


  1. INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY


    1. Apply a light coat of gasoline or grease to a new gasket, and install it to the fuel tank.

    2. A0158D8E03
      Text in Illustration
      *1 Protrusion
      *2 Groove
      A015DIT Front

      Install the fuel suction with pump and gauge tube into the fuel tank.

      Note

      Be careful not to bend the arm of the fuel sender gauge.

      Tech Tips

      Align the protrusion of the fuel suction with pump and gauge tube with the groove of the fuel tank.

    3. Put the retainer on the fuel tank. While holding the fuel suction with pump and gauge tube, tighten the retainer one complete turn by hand.

    4. A015837E01

      Set SST on the retainer.

      SST
      09808-14030

      Tech Tips


      • Hold the fuel suction tube assembly upright by hand to ensure that the fuel suction tube gasket is not moved out of position.

      • Securely attach the claws of SST to the protrusions of the retainer and fix SST in place.

      • Install SST while pressing the claws of SST against the retainer (toward the center of SST).

    5. A0156N1E02
      Text in Illustration
      *1 Fuel Tank Side Mark
      *2 Retainer Side Mark

      Using SST, tighten the retainer until the mark on the retainer is within range A on the fuel tank as shown in the illustration.

      SST
      09808-14030

      Tech Tips

      Fit the tips of SST onto the ribs of the retainer.

  2. INSTALL FUEL TANK MAIN TUBE, FUEL TANK RETURN TUBE AND NO. 2 FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. A015984E15
      Text in Illustration
      *1 Fuel Tube Joint
      *2 O-Ring
      *3 Tube Joint Clip
      *a CORRECT
      *b INCORRECT

      Install the 3 fuel tank tubes with the 3 tube joint clips.

      Note


      • Check that there are no scratches or foreign objects on the connecting parts.

      • Check that the fuel tube joints are inserted securely.

      • Check that the tube joint clips are on the collars of the fuel tube joints.

      • After installing the tube joint clips, check that the fuel tube joints cannot be pulled off.

    2. for G.C.C. Countries:


      1. Attach the 2 clamps and install the No. 2 fuel tank main tube sub-assembly.

      2. Attach the clamp and install the fuel tank return tube sub-assembly.

      3. Attach the clamp and install the fuel tank main tube sub-assembly.

    3. except G.C.C. Countries:


      1. Attach the 2 clamps and install the No. 2 fuel tank main tube sub-assembly.

      2. Attach the clamp and install the fuel tank return tube sub-assembly.

      3. Attach the clamp and install the fuel tank main tube sub-assembly.

  3. INSTALL FUEL TANK SUB-ASSEMBLY

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