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DRIVE BELT INSTALLATION

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  1. Click here

    INSTALL V-RIBBED BELT


    1. A0155SX

      Attach a wrench to the V-ribbed belt tensioner bracket and turn the wrench clockwise.

    2. A015551

      Install the V-ribbed belt as shown in the illustration.

    3. A0155T8E01

      Check that the belt fits properly in the ribbed grooves.

      Tip:

      Check with your hand to confirm that the belt has not slipped out of the groove on the bottom of the pulley.

      If it has slipped out, replace the V-ribbed belt. Install a new V-ribbed belt.

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    INSTALL NO. 3 IDLER PULLEY (w/ Viscous Heater)


    1. A015C7J

      Align the No. 3 idler pulley bracket knock pin and No. 1 idler pulley bracket knock pin hole and install the No. 3 idler pulley with the nut.

      88 N*m 898 kgf*cm 64 ft.*lbf
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    INSTALL NO. 1 IDLER PULLEY (w/ Viscous Heater)


    1. A015A7A

      Install the collar, No. 1 idler pulley and cover with the bolt.

      49 N*m 495 kgf*cm 36 ft.*lbf
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    INSTALL V-RIBBED BELT (w/ Viscous Heater)


    1. A0156R0

      Install the V-ribbed belt as shown in the illustration.

    2. A015620

      Temporarily install the lock nut, and turn the bolt clockwise.

    3. A01568HE01

      Using a belt tension gauge, inspect the belt tension.

      Standard Belt Tension
      Item Condition Specified Condition
      New belt 5 to 35°C (41 to 95°F) 550 to 800 N (56 to 82 kgf, 123.6 to 179.8 lbf)
      Used belt 5 to 35°C (41 to 95°F) 300 to 500 N (31 to 51 kgf, 67.4 to 112.4 lbf)
      Table 1. Text in Illustration
      *a Measuring Point
      Tip:

      • When measuring the tension of a new belt, measure the tension immediately after installing it to the engine but before starting the engine.

      • A "new belt" is a belt which has been used for less than 5 minutes on a running engine.

      • A "used belt" is a belt which has been used on a running engine for 5 minutes or more.

      • After installing a new belt, run the engine for approximately 5 minutes and then recheck the tension.

    4. A01596P

      Tighten the nut.

      40 N*m 408 kgf*cm 30 ft.*lbf
    5. A0155T8E01

      Check that the belt fits properly in the ribbed grooves.

      Tip:

      Check with your hand to confirm that the belt has not slipped out of the groove on the bottom of the pulley.

      If it has slipped out, replace the V-ribbed belt. Install a new V-ribbed belt.

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    INSTALL INTAKE AIR CONNECTOR


    1. Connect the intake air connector to the No. 1 and No. 2 air cleaner pipes.

    2. Install the connector with the 2 bolts.

      21 N*m 214 kgf*cm 15 ft.*lbf

    3. Tighten the 2 hose clamps.

      6.3 N*m 64 kgf*cm 56 in.*lbf

    4. Attach the 3 wire harness clamps.

    5. w/o Viscous Heater:

      Connect the connector to the water temperature sensor.

    6. w/ Viscous Heater:

      Connect the 2 connectors to the water temperature sensor and viscous with magnet clutch heater.

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    TEMPORARILY INSTALL NO. 1 AIR CLEANER HOSE


    1. Temporarily install the air cleaner hose to the intake air connector.

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    INSTALL AIR CLEANER CAP SUB-ASSEMBLY


    1. Connect the air cleaner cap to the air cleaner hose, and install the air cleaner cap with the 4 clamps.

    2. Connect the mass air flow meter connector and attach the wire harness clamp to the air cleaner cap.

    3. Attach the wire harness clamp.

    4. Align the protrusion of the air cleaner cap and the concave portion of the air cleaner hose.

    5. Tighten the 2 hose clamps.

      2.5 N*m 25 kgf*cm 22 in.*lbf
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    INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY (w/ Intercooler)


    1. A015BEI

      Install the engine cover with the 2 nuts.

      8.0 N*m 82 kgf*cm 71 in.*lbf
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    INSTALL UPPER RADIATOR SUPPORT SEAL


    1. Install the upper radiator support seal with the 7 clips.

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    INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


    1. Install the No. 1 engine under cover with the 10 bolts.

      29 N*m 296 kgf*cm 21 ft.*lbf
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    INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH


    1. Install the front fender splash shield RH with the clip, and then install the 3 bolts and 2 screws.

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    INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH


    1. Install the front fender splash shield LH with the clip, and then install the 3 bolts and screw.