Click here

ENGINE UNIT INSTALLATION

Click here
Click here Click here
  1. Click here

    INSTALL NOISE FILTER


    1. for Bank 2:

      Install the noise filter to the cylinder head cover with the bolt.

      10 N*m 102 kgf*cm 7 ft.*lbf

    2. for Bank 1:

      Install the noise filter to the cylinder head cover with the bolt.

      10 N*m 102 kgf*cm 7 ft.*lbf
  2. Click here

    INSTALL IGNITION COIL ASSEMBLY


    1. Install the 8 ignition coils with the 8 bolts.

      10 N*m 102 kgf*cm 7 ft.*lbf
  3. Click here

    INSTALL NO. 11 WATER BY-PASS HOSE


    1. A015APBE02

      Install the No. 11 water by-pass hose.

      Table 1. Text in Illustration
      *1 Paint Mark
      *a Rear
      *b Front
      Tip:

      • When connecting the hose, make sure the paint marks and clips are as shown in the illustration.

      • The direction of the hose clamp is indicated in the illustration.

  4. Click here

    INSTALL ENGINE WIRE


    1. Attach the 3 wire harness clamps to install the engine wire.

    2. Connect the 4 knock sensor connectors.

    3. Install the bolt.

      8.0 N*m 82 kgf*cm 71 in.*lbf
  5. Click here

    INSTALL NO. 1 ENGINE COVER

  6. Click here

    INSTALL NO. 2 ENGINE COVER

  7. Click here

    INSTALL SEPARATOR CASE


    1. Install the separator case with the 4 bolts.

      10 N*m 102 kgf*cm 7 ft.*lbf
  8. Click here

    INSTALL NO. 1 IDLER PULLEY SUB-ASSEMBLY


    1. Install the No. 1 idler pulley with the bolt.

      43 N*m 438 kgf*cm 32 ft.*lbf
  9. Click here

    INSTALL WATER PUMP PULLEY


    1. Temporarily install the water pump pulley with the 4 bolts.

    2. A0159D3E01

      Using SST, hold the water pump pulley and tighten the 4 bolts.

      09960-10010 09962-01000 09963-01000
      21 N*m 214 kgf*cm 15 ft.*lbf
  10. Click here

    INSTALL NO. 1 WATER BY-PASS HOSE

  11. Click here

    INSTALL NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY


    1. Connect the 4 hoses.

    2. Install the water by-pass pipe with the 2 bolts.

      10 N*m 102 kgf*cm 7 ft.*lbf
  12. Click here

    INSTALL NO. 3 ENGINE COVER


    1. A015BW6

      Install the No. 3 engine cover.

      Table 2. Text in Illustration
      A015DIT Engine Front
      Tip:

      Position the No. 3 engine cover so that the arrow mark faces the front of the engine and install it.

  13. Click here

    INSTALL NO. 4 ENGINE COVER


    1. A015702

      Install the No. 4 engine cover.

      Table 3. Text in Illustration
      A015DIT Engine Front
      Tip:

      Position the No. 4 engine cover so that the arrow mark faces the front of the engine and install it.

  14. Click here

    INSTALL NO. 2 FUEL DELIVERY PIPE SUB-ASSEMBLY


    1. Install the 2 delivery pipe spacers and 4 insulators to the cylinder head LH.

    2. Install the delivery pipe together with the injectors to the cylinder head LH.

    3. Install the 2 bolts.

      21 N*m 214 kgf*cm 15 ft.*lbf
      A0155UWE03
      Note:

      Make sure that the part of the injector labeled B is between the parts of the delivery pipe labeled A.

      Table 4. Text in Illustration
      *1 Fuel Delivery Pipe
      *2 Fuel Injector
      *a CORRECT
      *b INCORRECT

    4. Connect the No. 7 wire harness connector.

  15. Click here

    INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY


    1. Install the 2 delivery pipe spacers and 4 insulators to the cylinder head RH.

    2. Install the delivery pipe together with the injectors to the cylinder head RH.

    3. Install the 2 bolts.

      21 N*m 214 kgf*cm 15 ft.*lbf
      A0155UWE03
      Note:

      Make sure that the part of the injector labeled B is between the parts of the delivery pipe labeled A.

      Table 5. Text in Illustration
      *1 Fuel Delivery Pipe
      *2 Fuel Injector
      *a CORRECT
      *b INCORRECT

    4. Connect the No. 6 wire harness connector.

  16. Click here

    INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET LH


    1. Install the front No. 1 engine mounting bracket LH with the 4 bolts.

      35 N*m 357 kgf*cm 26 ft.*lbf
  17. Click here

    INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET RH


    1. Install the front No. 1 engine mounting bracket RH with the 4 bolts.

      35 N*m 357 kgf*cm 26 ft.*lbf
  18. Click here

    INSTALL NO. 1 EGR PIPE BRACKET


    1. Install the No. 1 EGR pipe bracket with the 3 bolts.

      21 N*m 214 kgf*cm 15 ft.*lbf
  19. Click here

    INSTALL NO. 1 WATER OUTLET PIPE


    1. Install the No. 1 water outlet pipe with the 2 bolts.

      10 N*m 102 kgf*cm 7 ft.*lbf
  20. Click here

    CONNECT NO. 11 WATER BY-PASS HOSE


    1. A0159DME01

      Connect the No. 11 water by-pass hose.

      Table 6. Text in Illustration
      *1 Paint Mark
      *a Upper Side
      Tip:

      The direction of the hose clamp is indicated in the illustration.

  21. Click here

    INSTALL NO. 8 WATER BY-PASS HOSE


    1. A0159PKE01

      Install the No. 8 water by-pass hose.

      Table 7. Text in Illustration
      *1 Paint Mark
      *a Upper Side
      *b Front
      Tip:

      • When connecting the hose, make sure the paint marks and clips are as shown in the illustration.

      • The direction of each hose clamp is indicated in the illustration.

  22. Click here

    INSTALL NO. 2 WATER BY-PASS PIPE


    1. A015BDIE01

      Install the No. 2 water by-pass pipe with the 2 bolts and connect the hose.

      10 N*m 102 kgf*cm 7 ft.*lbf
      Table 8. Text in Illustration
      *1 Paint Mark
      *a Upper Side
      Tip:

      • When connecting the hose, make sure the paint marks and clips are as shown in the illustration.

      • The direction of each hose clamp is indicated in the illustration.

  23. Click here

    INSTALL NO. 3 AIR TUBE (w/ Secondary Air Injection System)


    1. Install the No. 3 air tube with the bolt.

      10 N*m 102 kgf*cm 7 ft.*lbf
  24. Click here

    INSTALL NO. 4 AIR TUBE (w/ Secondary Air Injection System)


    1. Install the No. 4 air tube with the bolt.

      10 N*m 102 kgf*cm 7 ft.*lbf
  25. Click here

    INSTALL AIR SWITCHING VALVE ASSEMBLY (for Bank 2)


  26. Click here

    INSTALL FUEL TUBE SUB-ASSEMBLY


    1. Install the fuel tube (Click here).

    2. Install the 2 bolts.

      10 N*m 102 kgf*cm 7 ft.*lbf
  27. Click here

    INSTALL FUEL HOSE


    1. Install the fuel hose (Click here).

    2. Install the fuel pipe clamp.

    3. Connect the 2 clamps.

  28. Click here

    INSTALL ENGINE WIRE