ENGINE UNIT REMOVAL


  1. REMOVE ENGINE WIRE

  2. REMOVE FUEL HOSE


    1. Remove the fuel pipe clamp.

    2. A0156Y1

      Disconnect the 2 clamps and remove the fuel hose Click here.

  3. REMOVE FUEL TUBE SUB-ASSEMBLY


    1. A015BLG

      Remove the 2 bolts and fuel tube Click here.

  4. REMOVE AIR SWITCHING VALVE ASSEMBLY (w/ Secondary Air Injection System)


  5. REMOVE NO. 4 AIR TUBE (w/ Secondary Air Injection System)


    1. A015A56

      Remove the bolt and No. 4 air tube.

  6. REMOVE NO. 3 AIR TUBE (w/ Secondary Air Injection System)


    1. A0155TZ

      Remove the bolt and No. 3 air tube.

  7. REMOVE NO. 2 WATER BY-PASS PIPE


    1. A015AY2

      Disconnect the hose and remove the 2 bolts and No. 2 water by-pass pipe.

  8. REMOVE NO. 8 WATER BY-PASS HOSE

    A01562L

  9. DISCONNECT NO. 11 WATER BY-PASS HOSE

    A0157HV

  10. REMOVE NO. 1 WATER OUTLET PIPE


    1. A015CPZ

      Remove the 2 bolts and No. 1 water outlet pipe.

  11. REMOVE NO. 1 EGR PIPE BRACKET


    1. A0159WQ

      Remove the 3 bolts and No. 1 EGR pipe bracket.

  12. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET RH


    1. A0158ND

      Remove the 4 bolts and front No. 1 engine mounting bracket RH.

  13. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET LH


    1. A0155Q1

      Remove the 4 bolts and front No. 1 engine mounting bracket LH.

  14. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY


    1. A0155LK

      Disconnect the No. 6 wire harness connector.

    2. Remove the 2 bolts and fuel delivery pipe.

      Note

      When removing the delivery pipe, hold the pipe by both ends and pull it straight upward.

    3. Remove the 2 delivery pipe spacers and 4 insulators from the intake manifold.

  15. REMOVE NO. 2 FUEL DELIVERY PIPE SUB-ASSEMBLY


    1. A0158T8

      Disconnect the No. 7 wire harness connector.

    2. Remove the 2 bolts and No. 2 fuel delivery pipe.

      Note

      When removing the delivery pipe, hold the pipe by both ends and pull it straight upward.

    3. Remove the 2 delivery pipe spacers and 4 insulators from the intake manifold.

  16. REMOVE NO. 4 ENGINE COVER

    A0159CD

  17. REMOVE NO. 3 ENGINE COVER

    A0156F1

  18. REMOVE NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY


    1. A01568L

      Remove the 2 bolts.

    2. Disconnect the 4 hoses and remove the No. 2 water by-pass pipe.

  19. REMOVE NO. 1 WATER BY-PASS HOSE


    1. A0156SS

      Remove the No. 1 water by-pass hose.

  20. REMOVE WATER PUMP PULLEY


    1. A0159D3E01

      Using SST, hold the water pump pulley.

      SST
      09960-10010   ( 09962-01000, 09963-01000 )

    2. Remove the 4 bolts and water pump pulley.

  21. REMOVE NO. 1 IDLER PULLEY SUB-ASSEMBLY


    1. A0156GU

      Remove the bolt and No. 1 idler pulley.

  22. REMOVE FAN BRACKET ASSEMBLY


    1. A015ASE

      Remove the 5 bolts and fan bracket.

  23. REMOVE SEPARATOR CASE


    1. A015DP0

      Remove the 4 bolts and separator case.

  24. REMOVE NO. 2 ENGINE COVER

    A01588E

  25. REMOVE NO. 1 ENGINE COVER

    A0156NB

  26. REMOVE ENGINE WIRE


    1. A015C83

      Disconnect the 4 knock sensor connectors.

    2. Detach the 3 wire harness clamps.

    3. Remove the bolt and engine wire.

  27. REMOVE NO. 11 WATER BY-PASS HOSE

    A0156O7

  28. REMOVE IGNITION COIL ASSEMBLY


    1. Remove the 8 bolts and 8 ignition coils.

  29. REMOVE NOISE FILTER


    1. A015A97

      for Bank 1:

      Remove the bolt and noise filter from the cylinder head cover LH.

    2. A0159MF

      for Bank 2:

      Remove the bolt and noise filter from the cylinder head cover RH.