ENGINE UNIT REMOVAL


  1. REMOVE ENGINE WIRE

    A01576T

    1. Engine LH Side:


      1. Disconnect the 2 camshaft timing control valve connectors.

      2. Disconnect the 4 ignition coil connectors.

      3. Disconnect the 2 VVT sensor connectors.

      4. Disconnect the camshaft position sensor connector.

      5. Disconnect the vacuum switching valve connector (for ACIS).

      6. Disconnect the purge VSV connector.

      7. Disconnect the engine coolant temperature sensor connector.

      8. Disconnect the fuel injector connector.

      9. Disconnect the noise filter connector.

      10. Remove the bolt and disconnect the 7 clamps.

    2. A015DU6

      Engine RH Side:


      1. Disconnect the 2 camshaft timing control valve connectors.

      2. Disconnect the 4 ignition coil connectors.

      3. Disconnect the 2 VVT sensor connectors.

      4. Disconnect the fuel injector connector.

      5. Disconnect the noise filter connector.

      6. Disconnect the throttle sensor connector.

      7. Disconnect the oil pressure sender gauge connector.

      8. Disconnect the 9 clamps.

    3. A015BI7

      Engine Rear Side:


      1. Disconnect the sensor wire connector.

      2. Disconnect the 5 clamps.

      3. Remove the 3 bolts.

    4. Remove the engine wire.

  2. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY


    1. A015C02

      Remove the No. 1 engine cover sub-assembly.

  3. REMOVE NO. 3 ENGINE COVER


    1. A01555P

      Remove the No. 3 engine cover.

  4. REMOVE NO. 1 FUEL HOSE

    A0157AK

    1. Remove the fuel hose Click here.

  5. DISCONNECT NO. 2 FUEL TUBE


    1. A015AWQ

      Disconnect the No. 2 fuel tube from the fuel pressure regulator Click here.

  6. DISCONNECT NO. 1 FUEL TUBE


    1. A015912E01
      Text in Illustration
      *A RH Side

      Disconnect the No. 1 fuel tube from the fuel delivery pipe RH (for metallic type) Click here.

      SST
      09268-21011
    2. A0155I1E03
      Text in Illustration
      *A LH Side

      LH Side:

      Disconnect the No. 1 fuel tube from the fuel delivery pipe LH Click here.

  7. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY LH


    1. Disconnect the No. 7 wire harness connector.

    2. A0159TJ

      Remove the 2 bolts and fuel delivery pipe LH.

      Note

      When removing the delivery pipe, hold the pipe by both ends and pull it straight upward.

    3. Remove the 2 delivery pipe spacers and 4 insulators from the cylinder head LH.

  8. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY RH


    1. A015DKK

      Disconnect the ventilation hose and No. 6 wire harness connector.

    2. A015CD8

      Remove the 2 bolts and fuel delivery pipe RH.

      Note

      When removing the delivery pipe, hold the pipe by both ends and pull it straight upward.

    3. Remove the 2 delivery pipe spacers and 4 insulators from the cylinder head RH.

  9. REMOVE FUEL INJECTOR ASSEMBLY


    1. A0156TU

      Remove the fuel injector from the fuel delivery pipe, and then disconnect the injector connector.

      Note

      A0157I0E06

      For reinstallation, attach a tag or label to the injector shaft.

    2. A015BLJE06
      Text in Illustration
      *1 O-Ring

      Remove the O-ring from the fuel injector.

    3. A015BKLE03
      Text in Illustration
      *A Fuel Delivery Pipe RH

      Detach the 3 clamps and then remove the No. 6 wire harness from the delivery pipe RH.

    4. A01584ME02
      Text in Illustration
      *A Fuel Delivery Pipe LH

      Detach the 3 clamps and then remove the No. 7 wire harness from the delivery pipe LH.

  10. REMOVE INTAKE MANIFOLD


    1. A0158VX

      Disconnect the ventilation hose from the ventilation pipe of the cylinder head cover LH and RH.

    2. A015E29

      Disconnect the 2 water by-pass hoses.

    3. A015D4C

      Disconnect the No. 1 ventilation hose.

    4. A01560J

      Remove the bolt and wire bracket from the intake manifold.

    5. A0158KT

      Remove the 2 nuts, 8 bolts, intake manifold and 2 gaskets.

  11. REMOVE NO. 2 FUEL TUBE

    A0157LT

    1. Remove the 2 bolts and No. 2 fuel tube.

  12. REMOVE NO. 1 FUEL TUBE

    A0159L9

  13. REMOVE NO. 2 ENGINE COVER

    A015CMX

  14. REMOVE NO. 1 ENGINE COVER

    A015DZV

  15. REMOVE NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY


    1. A015BXQ

      Remove the 3 bolts.

    2. Disconnect the 4 hoses and remove the water by-pass pipe.

  16. REMOVE NO. 1 WATER BY-PASS HOSE


    1. A0159QQ

      Remove the No. 1 water by-pass hose by disconnecting the hose from the water inlet housing and front water by-pass joint.

  17. REMOVE FRONT WATER BY-PASS JOINT


    1. A0158FE

      Disconnect the No. 2 water by-pass hose from the water by-pass joint.

    2. Remove the 4 nuts, water by-pass joint and 2 gaskets.

  18. REMOVE WATER INLET HOUSING


    1. A015DX3

      Remove the 3 bolts, water inlet housing and gasket.

  19. REMOVE WATER BY-PASS PIPE SUB-ASSEMBLY

    A0157W1

    1. Remove the 2 bolts and water by-pass pipe.

  20. REMOVE SENSOR WIRE

    A0158CW

    1. Disconnect the 4 knock sensor connectors.

    2. Disconnect the 3 clamps. Then remove the sensor wire.

  21. REMOVE SEPARATOR CASE


    1. A015979

      Remove the 4 bolts and separator case.

  22. REMOVE KNOCK SENSOR


    1. A0157RN

      Remove the 4 bolts and 4 knock sensors.

  23. REMOVE CYLINDER BLOCK WATER DRAIN COCK SUB-ASSEMBLY

    A0158R8E04
    Text in Illustration
    *A RH
    *B LH

    1. Remove the 2 water drain cock plugs from the water drain cocks.

    2. Remove the 2 water drain cocks from the cylinder block.

  24. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET RH

    A015E36

    1. Remove the 4 bolts and mounting bracket.

  25. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET LH

    A015A9S

    1. Remove the 4 bolts and mounting bracket.

  26. REMOVE IGNITION COIL ASSEMBLY


    1. A015E5W

      Remove the 8 bolts and 8 ignition coils.

  27. REMOVE NOISE FILTER


    1. Remove the 2 bolts and 2 noise filters from the cylinder head cover.