ENGINE UNIT REMOVAL


  1. REMOVE ENGINE WIRE

  2. DISCONNECT HEATER WATER HOSE ASSEMBLY


    1. A015C8ZE01
      Text in Illustration
      *A w/o ATF Warmer
      *B w/ ATF Warmer

      Remove the 2 bolts and disconnect the 2 water hoses.

  3. REMOVE NO. 1 EMISSION CONTROL VALVE SET (w/ Secondary Air Injection System)


    1. A015646

      Disconnect the No. 1 emission control valve set connector.

    2. Disconnect the No. 1 air hose from the No. 1 emission control valve set.

    3. A0156S8

      Remove the 3 nuts and No. 1 emission control valve set.

  4. REMOVE NO. 2 EMISSION CONTROL VALVE SET (w/ Secondary Air Injection System)


    1. A01571M

      Disconnect the No. 2 emission control valve set connector.

    2. Disconnect the No. 3 air hose.

    3. A015BUD

      Remove the 3 nuts and No. 2 emission control valve set.

  5. REMOVE IGNITION COIL ASSEMBLY


    1. A015CK2E01
      Text in Illustration
      *A Bank 1
      *B Bank 2

      Disconnect the 6 ignition coil connectors.

    2. Remove the 6 bolts and 6 ignition coils.

  6. REMOVE FUEL PIPE SUB-ASSEMBLY


    1. A015DVO

      Disconnect the 2 fuel pipes Click here.

    2. Remove the 2 bolts and No. 1 and No. 2 fuel pipes.

  7. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY


    1. A0156L4

      Disconnect the 6 fuel injector connectors.

    2. Remove the 4 bolts and fuel delivery pipe together with the 6 fuel injectors.

      Note

      Be careful not to drop the injectors when removing the fuel delivery pipe.

  8. REMOVE FUEL INJECTOR ASSEMBLY


    1. A015CWQE01
      Text in Illustration
      *1 Fuel Delivery Pipe
      *2 Fuel Injector

      Remove the 6 fuel injectors from the fuel delivery pipe.

    2. Remove the O-ring and injector vibration insulator from each fuel injector.

  9. REMOVE INTAKE MANIFOLD


    1. A0158G0

      Remove the 4 nuts, 6 bolts and 2 gaskets.

  10. REMOVE WATER BY-PASS PIPE SUB-ASSEMBLY


    1. A015DJZ

      Disconnect the 2 hoses.

    2. Remove the 3 bolts and water by-pass pipe.

  11. REMOVE NO. 1 IDLER PULLEY SUB-ASSEMBLY


    1. A0159CQ

      Remove the bolt and No. 1 idler pulley.

  12. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY


    1. A0155ZG

      Remove the 2 bolts and 2 No. 2 idler pulleys.

  13. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY


    1. A01560E

      Remove the 5 bolts and V-ribbed belt tensioner.

  14. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE


    1. A0159L2

      Remove the engine oil level dipstick.

    2. Remove the bolt and engine oil level dipstick guide.

    3. Remove the O-ring from the engine oil level dipstick guide.

  15. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET LH


    1. A01554L

      Remove the 3 bolts and front No. 1 engine mounting bracket LH.

  16. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET RH


    1. A0159HF

      Remove the 4 bolts and front No. 1 engine mounting bracket RH.

  17. REMOVE FLYWHEEL RING GEAR (for Manual Transmission)

    Tech Tips

    If the flywheel ring gear is deformed or the gears are damaged, replace it.

    CAUTION:

    Wear protective gloves. Hot areas on the flywheel ring gear may injure your hands.


    1. A015CFLE01

      Using a torch, heat the ring gear evenly to approximately 200°C (392°F).

    2. Temporarily install 6 bolts (8 mm (0.315 in.) x 1.25 pitch) with a length of 70 mm (2.76 in.) or more to the flywheel.

    3. Uniformly tighten the 6 bolts in the order shown in the illustration.

    4. Remove the ring gear from the flywheel.