CYLINDER BLOCK REPLACEMENT


  1. REPLACE STRAIGHT PIN

    Note

    It is not necessary to remove a straight pin unless it is being replaced.

    A0157KGE03
    Text in Illustration
    *a Front Side *b Rear Side
    *c Upper Side *d Lower Side

    1. Remove the straight pins.

    2. Using a plastic-faced hammer, tap in new straight pins to the cylinder block.

      Standard Protrusion Height
      Item Specified Condition
      Pin A 22.5 to 23.5 mm (0.886 to 0.925 in.)
      Pin B 10.5 to 11.5 mm (0.413 to 0.453 in.)
      Pin C 8.5 to 9.5 mm (0.335 to 0.374 in.)
      Pin D 5.5 to 6.5 mm (0.217 to 0.256 in.)

  2. REPLACE CYLINDER BLOCK TIGHT PLUG

    Note

    If coolant leaks from a tight plug or a plug is corroded, replace it.

    A0158ZTE03
    Text in Illustration
    *1 Standard Depth - -
    *a LH Side *b RH Side

    1. Remove the tight plugs.

    2. Apply adhesive around new tight plugs.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    3. Using SST and a hammer, tap in the tight plugs to the standard depth.

      SST
      09950-60010   ( 09951-00350 )
      09950-70010   ( 09951-07150 )
      Standard depth
      0.2 to 1.2 mm (0.00787 to 0.0472 in.)