DIESEL THROTTLE BODY REMOVAL


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  3. REMOVE INTERCOOLER ASSEMBLY (w/ Intercooler)

    Click here

  4. REMOVE NO. 1 COOL AIR INLET (w/o Intercooler)


    1. A015E40

      Loosen the No. 1 air hose clamp.

    2. Disconnect the turbo pressure sensor connector, intake air temperature sensor connector and vacuum hose.

    3. A0158C6

      Remove the 3 nuts, bolt and No. 1 cool air inlet.

    4. Remove the gasket from the air tube RH.

  5. REMOVE NO. 2 COOL AIR INLET (w/o Intercooler)


    1. A015B0X

      Loosen the No. 2 air hose clamp.

    2. A015A93

      Remove the 3 nuts, bolt and No. 2 cool air inlet.

    3. Remove the gasket from the air tube LH.

  6. DISCONNECT NO. 2 ENGINE OIL LEVEL DIPSTICK GUIDE


    1. A0158UF

      Remove the bolt and disconnect the oil level dipstick guide.

  7. REMOVE AIR TUBE SUB-ASSEMBLY RH


    1. A0155DE

      Loosen the hose clamp.

    2. Remove the air tube from the throttle body.

  8. DRAIN CLUTCH FLUID (for Manual Transmission)

  9. REMOVE CLUTCH HOSE (for Manual Transmission)


    1. A015C2Z

      Disconnect the 2 flexible hose tubes from the clutch hose with a 10 mm union nut wrench while holding the flexible hose with a wrench.

      Note


      • Do not bend or damage the flexible hose tubes.

      • Do not allow any foreign matter such as dirt and dust to enter the flexible hose tubes from the connecting point.

    2. Remove the 2 clips.

    3. A0159T9

      Remove the bolt and clutch hose.

  10. REMOVE AIR TUBE SUB-ASSEMBLY LH


    1. A015B7A

      Loosen the hose clamp.

    2. Remove the air tube from the throttle body.

  11. REMOVE TUBE CONNECTOR TO FLEXIBLE HOSE TUBE (for Manual Transmission)


    1. A015APM

      Using a 10 mm union nut wrench, disconnect the tube connector to flexible hose tube from the clutch tube to release cylinder 2 way.

      Note


      • Do not bend or damage the flexible hose tube.

      • Do not allow any foreign matter such as dirt and dust to enter the flexible hose tube from the connecting point.

    2. A0155T9

      Remove the 2 bolts and tube connector to flexible hose tube.

  12. REMOVE DIESEL THROTTLE BODY ASSEMBLY RH


    1. A0159VX

      Disconnect the throttle position sensor connector.

    2. Disconnect the throttle motor connector.

    3. Remove the 2 bolts, 2 nuts and throttle body.

    4. Remove the gasket from the intake pipe.

  13. REMOVE DIESEL THROTTLE BODY ASSEMBLY LH


    1. A015A91

      Disconnect the throttle position sensor connector.

    2. Disconnect the throttle motor connector.

    3. Remove the 2 bolts, 2 nuts and throttle body.

    4. Remove the gasket from the intake pipe.