BLACK OUT TAPE (for Front Door) REMOVAL

Tech Tips


  • Use the same procedure for the LH side and RH side.

  • The following procedure is for the LH side.


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (- ) battery terminal notices before proceeding with work Click here.

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  3. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG


    1. A01G4MY

      Using a moulding remover, disengage the 3 claws and remove the front door inside handle bezel plug as shown in the illustration.

  4. REMOVE MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side)


    1. A01G55U

      Using a moulding remover, disengage the 2 clips, 6 claws and 2 guides as shown in the illustration.

    2. Disconnect each connector and remove the multiplex network master switch assembly with front door armrest base panel.

  5. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side)


    1. A01G72A

      Using a moulding remover, disengage the 2 clips, 6 claws and 2 guides as shown in the illustration.

    2. Disconnect each connector and remove the power window regulator switch assembly with front door armrest base panel.

  6. REMOVE DOOR PULL HANDLE COVER


    1. A01G53E

      Remove the door pull handle cover.

  7. REMOVE COURTESY LIGHT ASSEMBLY


    1. A01G6KGE01
      Text in Illustration
      *A for LH Side
      *B for RH Side
      *1 Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, disengage the claw.

    2. Disconnect the connector and remove the courtesy light assembly.

  8. REMOVE FRONT DOOR NO. 1 STIFFENER CUSHION


    1. A01G98H

      Remove the screw and front door No. 1 stiffener cushion.

  9. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY


    1. A01G517E01
      Text in Illustration
      *1 Protective Tape

      Put protective tape around the front door panel.

    2. A01G7VV

      Remove the 3 screws.

    3. A01G6RQ

      Using a clip remover, disengage the 11 clips.

    4. A01G7HME01
      Text in Illustration
      *1 Reference Boss
      *2 Front Door Inner Glass Weatherstrip

      Pull out the front door trim board sub-assembly in the direction indicated by the arrow as shown in the illustration.

    5. Disengage the reference boss from the front door panel.

    6. Raise the front door trim board sub-assembly and disconnect the front door trim board sub-assembly together with the front door inner glass weatherstrip.

    7. w/ Memory:


      1. Disconnect the connector.

    8. w/ Illumination:


      1. Disconnect the connector.

    9. A01G5K5

      Disconnect the front door lock remote control cable assembly and front door inside locking cable assembly to remove the front door trim board sub-assembly together with the front door inner glass weatherstrip.

  10. REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP


    1. A01G7XDE01
      Text in Illustration
      *1 Screwdriver

      Using a screwdriver, disengage the 4 claws and remove the front door inner glass weatherstrip from the front door trim board sub-assembly as shown in the illustration.

  11. REMOVE FRONT DOOR ARMREST SET BRACKET


    1. A01G4GM

      Remove the 2 screws and front door armrest set bracket.

  12. REMOVE FRONT DOOR SERVICE HOLE COVER


    1. A01G7I8E01
      Text in Illustration
      *A for LH Side

      Disconnect the 2 connectors.

    2. Disengage each clamp.

    3. A01G5ST

      Remove the front door service hole cover.

      Tech Tips

      Remove any remaining butyl tape from the door.

  13. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY


    1. A01G6B1

      Remove the grommet.

    2. Connect the cable to the negative (-) battery terminal.

    3. Connect the multiplex network master switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.

    4. Disconnect the cable from the negative (-) battery terminal.

    5. Disconnect the multiplex network master switch assembly.

    6. A01G599

      Remove the 2 bolts.

      Note

      After the bolts are removed, do not allow the front door glass sub-assembly to fall.

    7. A01G5SVE01

      Remove the front door glass sub-assembly as indicated by the arrows, in the order shown in the illustration.

      Note

      Do not damage the front door glass sub-assembly.

  14. REMOVE FRONT DOOR GLASS RUN


    1. A01G6RJ

      Remove the front door glass run.

  15. DISCONNECT FRONT DOOR WEATHERSTRIP


    1. A01G4FW

      Disengage the 4 clips and guide and disconnect the front door weatherstrip.

  16. REMOVE DOOR FRAME GARNISH


    1. A01G6UB

      Disengage the 3 claws and remove the door frame garnish.

  17. REMOVE FRONT DOOR REAR INNER BLACK OUT TAPE


    1. Using a heat light, heat the front door rear inner black out tape and vehicle body.

      Heating Temperature
      Item Temperature
      Vehicle Body and Front Door Rear Inner Black Out Tape 40 to 60°C (104 to 140°F)

      Note

      Do not heat the vehicle body excessively.

    2. A01G8VL

      Pull back on one of the ends of the front door rear inner black out tape to remove it.

      Tech Tips

      When pulling on the black out tape, pull it parallel to the body.

  18. REMOVE FRONT INNER BLACK OUT TAPE


    1. Using a heat light, heat the front inner black out tape and vehicle body.

      Heating Temperature
      Item Temperature
      Vehicle Body and Front Inner Black Out Tape 40 to 60°C (104 to 140°F)

      Note

      Do not heat the vehicle body excessively.

    2. A01G8DO

      Pull back on one of the ends of the front inner black out tape to remove it.

      Tech Tips

      When pulling on the black out tape, pull it parallel to the body.