FRONT DOOR WINDOW FRAME MOULDING INSTALLATION

Tech Tips


  • Use the same procedure for the LH side and RH side.

  • The following procedure is for the LH side.


  1. INSTALL FRONT DOOR OUTSIDE MOULDING SUB-ASSEMBLY


    1. Engage the guide of the front door outside moulding sub-assembly to the door frame.

      A01G8YP

    2. Using an air riveter or hand riveter with a nose piece, install the front door outside moulding sub-assembly with 7 new rivets.

      Tech Tips

      If the mandrel of the rivet does not come off on the first operation of the rivet gun, slide the rivet gun forward on the mandrel and operate it again.

      Note


      • A01G4VSE09

        Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.

        Text in Illustration
        *1 Riveter
        *2 Mandrel
        *a Incorrect
      • A01G8EGE10

        Confirm that the rivets are seated properly against the moulding.

        Text in Illustration
        *1 Riveter
        *a Incorrect

      • Do not tilt the riveter when installing the rivet to the moulding.

      • Do not leave any clearance between the rivet head and moulding.

      • A01G8IGE12

        Do not leave any clearance between the moulding and door frame. Firmly hold the 2 items together while installing the rivet.

        Text in Illustration
        *1 Riveter
        *a Incorrect

  2. INSTALL FRONT DOOR REAR WINDOW FRAME MOULDING

    Tech Tips

    When installing a new front door rear window frame moulding, heat the vehicle body and front door rear window frame moulding using a heat light.

    Heating Temperature
    Item Temperature
    Vehicle Body 40 to 60°C (104 to 140°F)
    Moulding 20 to 30°C (68 to 86°F)

    Note

    Do not heat the vehicle body or front door rear window frame moulding excessively.


    1. Clean the vehicle body surface.


      1. Using a heat light, heat the vehicle body surface.

      2. Remove the double-sided tape from the vehicle body.

      3. Wipe off any tape adhesive residue with cleaner.

    2. A01G8M5E01
      Text in Illustration
      *1 Double-sided Tape
      *2 Caulking Sponge

      Install a new front door rear window frame moulding.


      1. Using a heat light, heat the vehicle body and front door rear window frame moulding.

      2. Remove the release paper from the face of the front door rear window frame moulding.

        Tech Tips

        After removing the release paper, keep the exposed adhesive free from foreign matter.

      3. Engage the guide and clip and install a new front door rear window frame moulding.

  3. INSTALL FRONT DOOR CHECK ASSEMBLY


    1. Apply MP grease to the sliding areas of the front door check assembly.

    2. Apply adhesive to the threads of the bolt.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    3. A01G9GSE01
      Text in Illustration
      *1 Bolt
      *2 Nut

      Install the front door check assembly with the 2 nuts and bolt.

      Torque:
      Bolt
      27 N*m  { 275 kgf*cm, 20 ft.*lbf }
      Nut
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  4. INSTALL FRONT NO. 1 SPEAKER ASSEMBLY


    1. Install the front No. 1 speaker assembly with the 4 screws.

      Note

      Do not touch the speaker cone.

    2. Connect the connector.

  5. CONNECT FRONT DOOR WEATHERSTRIP


    1. Engage the guide and 4 clips and connect the front door weatherstrip.

  6. INSTALL FRONT DOOR GLASS RUN


    1. A01G6RJ

      Install the front door glass run.

  7. INSTALL FRONT DOOR FRONT LOWER FRAME UPPER COVER


    1. Install the front door front lower frame upper cover with the nut.

  8. INSTALL FRONT DOOR LOWER FRAME BRACKET GARNISH


    1. A01G64Z

      Engage the 2 clips to install the front door lower frame bracket garnish.

  9. INSTALL FRONT DOOR BELT MOULDING ASSEMBLY

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