SLIDING ROOF HOUSING (for Standard) INSTALLATION


  1. INSTALL SLIDING ROOF HOUSING SUB-ASSEMBLY


    1. Install the sliding roof housing sub-assembly with the 8 bolts and 8 nuts.

      Torque:
      Nut
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }
      Bolt
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
    2. A01G7PUE01
      Text in Illustration
      *1 Marking
      *2 Clip
      *a Front Side
      *b Outside

      Expand the clip to insert the sliding roof drain hose.

      Tech Tips

      The hose should be inserted to the base of the drain pipe.

    3. Release the clip to connect the sliding roof drain hose.

      Note

      The clip must face toward the outside of the vehicle and also be above the lower surface of the sliding roof housing when installing the drain hoses.

      Tech Tips


      • Make sure that the clip is on the marking or between the marking and hose end.

      • Use the same procedure for the other 3 sliding roof drain hoses.

  2. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY LH


    1. Check that the engine switch is off.

    2. Check that the cable is disconnected from the negative (-) battery terminal.

      CAUTION:

      Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    3. A01G4OKE01
      Text in Illustration
      *1 New Tape

      Apply 2 new tapes to install the rear No. 2 side rail spacer to the curtain shield airbag assembly as shown in the illustration.

    4. A01G8SJE01
      Text in Illustration
      *1 Airbag Connector
      *2 Airbag Connector Lock

      Connect the airbag connector.

      Note

      When connecting any airbag connector, take care not to damage the airbag wire harness.

    5. Push in the airbag connector lock to install the curtain shield airbag connector.

    6. Engage the 2 clamps and 4 hooks to temporarily install the curtain shield airbag assembly.

      A01G7IOE01
      Text in Illustration
      *1 Clamp *2 Hook

      Note


      • When installing the curtain shield airbag assembly, have assistants hold it to prevent it from bending.

      • Do not twist the curtain shield airbag assembly when installing it.

    7. Engage the 2 clamps and clip.

      A01G8FC

    8. Install 5 new clips.

      Text in Illustration
      A01G8AH New Bolt A01G47H New Clip

    9. Install 4 new bolts.

      Torque:
      11 N*m  { 110 kgf*cm, 8 ft.*lbf }
    10. A01G9HD

      Push in 5 new pins to each clip.

      Note

      Make sure that the pins of the clips are pushed in firmly.

  3. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  4. INSTALL SLIDING ROOF WEATHERSTRIP


    1. Install the sliding roof weatherstrip as follows:


      1. Position the joint of the weatherstrip at the rear center.

      2. Align the alignment mark (green) on the weatherstrip with the middle marks at the corners of the sliding roof panel sub-assembly and install the weatherstrip.

      3. Install the lip of the weatherstrip firmly.

        A01G48TE01
        Text in Illustration
        *A Correct *B Incorrect
        *1 Joint *2 Front
        *3 Alignment Mark (Green) *4 Middle Mark
        *a Pinched *b Exposed
        *c Gap (raised, wavy, etc.) - -

  5. INSTALL SLIDING ROOF GLASS SUB-ASSEMBLY


    1. Using a T25 "TORX" socket wrench, temporarily install the sliding roof glass sub-assembly with the 4 screws.

    2. Perform a level check.

      A01G8L2E01

      1. Check the difference in level for "a" between the roof panel and the upper surface of the weatherstrip when the sliding roof glass is fully closed.

        Standard
        Area Measurement
        A - A

        0 + 1.0 mm (0 + 0.0394 in.)

        0 - 2.0 mm (0 - 0.0787 in.)
        B - B

        0 + 2.0 mm (0 + 0.0787 in.)

        0 - 1.0 mm (0 - 0.0394 in.)
        C - C

        0 + 1.5 mm (0 + 0.0591 in.)

        0 - 1.5 mm (0 - 0.0591 in.)
        D - D

        0 + 1.5 mm (0 + 0.0591 in.)

        0 - 1.0 mm (0 - 0.0394 in.)

        Tech Tips

        "+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level.

    3. A01G8ZME01
      Text in Illustration
      *a Even

      Perform a gap check.


      1. Check the gap between the roof panel and roof glass.

        Note

        The gap must be even all around.

    4. After adjusting the sliding roof glass, using a T25 "TORX" socket wrench, install the sliding roof glass sub-assembly with the 4 screws.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  6. CHECK FOR WATER LEAK


    1. After adjusting the sliding roof glass sub-assembly, check for water leakage into the vehicle interior.

    2. If there are any leaks, readjust the sliding roof glass sub-assembly.

  7. INSTALL SLIDING ROOF SIDE GARNISH LH


    1. Engage the 2 claws and install the sliding roof side garnish LH.

  8. INSTALL SLIDING ROOF SIDE GARNISH RH

    Tech Tips

    Use the same procedure as for the LH side.

  9. INSTALL ROOF HEADLINING ASSEMBLY

    Click here

  10. RESET SLIDING ROOF DRIVE GEAR SUB-ASSEMBLY

    Click here

  11. CHECK SLIDING ROOF SYSTEM

    Click here