SPIRAL CABLE INSPECTION
Note
As the spiral cable with sensor sub-assembly may break, do not rotate the spiral cable with sensor sub-assembly more than the specified amount.
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INSPECT SPIRAL CABLE WITH SENSOR SUB-ASSEMBLY (w/o Steering Heater)
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Visually check for defects with the spiral cable with sensor sub-assembly.
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The defects are as follows:
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Scratches
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Small cracks
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Dents
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Chips
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Cracks or other damage to the connector
OK No defects are found.
If any defects are found, replace the spiral cable with sensor sub-assembly with a new one.
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Check the spiral cable with sensor sub-assembly.
Text in Illustration *a Component without harness connected
(Spiral Cable with Sensor Sub-assembly)
*b Color: Orange *c Color: Black - - 
Interlock - - Note
When rotating the spiral cable with sensor sub-assembly, make sure to push on the interlock indicated in the illustration to release the interlock mechanism.
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Set the spiral cable with sensor sub-assembly to the center position Click here.
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Measure the resistance between each terminal of the spiral cable with sensor sub-assembly according to the table below.
Standard Resistance Tester Connection Condition Specified Condition H22-1 (CCS) - z6-3 (CCS) Always 3 Ω or less H22-2 (ECC) - z6-4 (ECC) Always 3 Ω or less H22-2 (ECC) - z5-7 (ECC) Always 3 Ω or less H22-3 (EAU) - z5-8 (EAU) Always 3 Ω or less H22-5 (AU2) - z5-10 (AU2) Always 3 Ω or less H22-6 (AU1) - z5-11 (AU1) Always 3 Ω or less H22-8 (R/N) - z6-1 (R/N) Always 3 Ω or less H22-9 (HO) - z5-1 (HO) Always 3 Ω or less H22-10 (+DP) - z5-2 (+DP) Always 3 Ω or less H22-11 (-DP) - z5-3 (-DP) Always 3 Ω or less H22-12 (DIST) - z5-4 (DIST) Always 3 Ω or less H22-13 (IL+2) - z5-5 (IL+2) Always 3 Ω or less H21-1 (D+) - z3-2 (D+) Always Below 1 Ω H21-2 (D-) - z3-1 (D-) Always Below 1 Ω H21-3 (D2-) - z2-1 (D2-) Always Below 1 Ω H21-4 (D2+) - z2-2 (D2+) Always Below 1 Ω -
After setting the spiral cable with sensor sub-assembly to the center position, rotate the spiral cable with sensor sub-assembly 2.5 times clockwise, and measure the resistance as shown in the table below. Then rotate the spiral cable with sensor sub-assembly 5 times counterclockwise, and measure the resistance as shown in the table below.
Standard Resistance Tester Connection Condition Specified Condition H22-1 (CCS) - z6-3 (CCS) Always 3 Ω or less H22-2 (ECC) - z6-4 (ECC) Always 3 Ω or less H22-2 (ECC) - z5-7 (ECC) Always 3 Ω or less H22-3 (EAU) - z5-8 (EAU) Always 3 Ω or less H22-5 (AU2) - z5-10 (AU2) Always 3 Ω or less H22-6 (AU1) - z5-11 (AU1) Always 3 Ω or less H22-8 (R/N) - z6-1 (R/N) Always 3 Ω or less H22-9 (HO) - z5-1 (HO) Always 3 Ω or less H22-10 (+DP) - z5-2 (+DP) Always 3 Ω or less H22-11 (-DP) - z5-3 (-DP) Always 3 Ω or less H22-12 (DIST) - z5-4 (DIST) Always 3 Ω or less H22-13 (IL+2) - z5-5 (IL+2) Always 3 Ω or less H21-1 (D+) - z3-2 (D+) Always Below 1 Ω H21-2 (D-) - z3-1 (D-) Always Below 1 Ω H21-3 (D2-) - z2-1 (D2-) Always Below 1 Ω H21-4 (D2+) - z2-2 (D2+) Always Below 1 Ω -
After setting the spiral cable with sensor sub-assembly to the center position, rotate the spiral cable with sensor sub-assembly 2.5 times clockwise. Then while rotating the spiral cable with sensor sub-assembly 5 times counterclockwise, measure the resistance as shown in the table below.
Standard Resistance Tester Connection Condition Specified Condition H22-1 (CCS) - z6-3 (CCS) Always 3 Ω or less H22-2 (ECC) - z6-4 (ECC) Always 3 Ω or less H22-2 (ECC) - z5-7 (ECC) Always 3 Ω or less H22-3 (EAU) - z5-8 (EAU) Always 3 Ω or less H22-5 (AU2) - z5-10 (AU2) Always 3 Ω or less H22-6 (AU1) - z5-11 (AU1) Always 3 Ω or less H22-8 (R/N) - z6-1 (R/N) Always 3 Ω or less H22-9 (HO) - z5-1 (HO) Always 3 Ω or less H22-10 (+DP) - z5-2 (+DP) Always 3 Ω or less H22-11 (-DP) - z5-3 (-DP) Always 3 Ω or less H22-12 (DIST) - z5-4 (DIST) Always 3 Ω or less H22-13 (IL+2) - z5-5 (IL+2) Always 3 Ω or less H21-1 (D+) - z3-2 (D+) Always Below 1 Ω H21-2 (D-) - z3-1 (D-) Always Below 1 Ω H21-3 (D2-) - z2-1 (D2-) Always Below 1 Ω H21-4 (D2+) - z2-2 (D2+) Always Below 1 Ω If the result is not as specified, replace the spiral cable with sensor sub-assembly.
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INSPECT SPIRAL CABLE WITH SENSOR SUB-ASSEMBLY (w/ Steering Heater)
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Visually check for defects with the spiral cable with sensor sub-assembly.
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The defects are as follows:
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Scratches
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Small cracks
-
Dents
-
Chips
-
Cracks or other damage to the connector
OK No defects are found.
If any defects are found, replace the spiral cable with sensor sub-assembly with a new one.
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Check the spiral cable with sensor sub-assembly.
Text in Illustration *a Component without harness connected
(Spiral Cable with Sensor Sub-assembly)
*b Color: Orange *c Color: Black - - Interlock - - Note
When rotating the spiral cable with sensor sub-assembly, make sure to push on the interlock indicated in the illustration to release the interlock mechanism.
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Set the spiral cable with sensor sub-assembly to the center position Click here.
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Measure the resistance between each terminal of the spiral cable with sensor sub-assembly according to the table below.
Standard Resistance Tester Connection Condition Specified Condition H22-1 (CCS) - z6-3 (CCS) Always 3 Ω or less H22-2 (ECC) - z6-4 (ECC) Always 3 Ω or less H22-2 (ECC) - z5-7 (ECC) Always 3 Ω or less H22-3 (EAU) - z5-8 (EAU) Always 3 Ω or less H22-5 (AU2) - z5-10 (AU2) Always 3 Ω or less H22-6 (AU1) - z5-11 (AU1) Always 3 Ω or less H22-8 (R/N) - z6-1 (R/N) Always 3 Ω or less H22-9 (HO) - z5-1 (HO) Always 3 Ω or less H22-10 (+DP) - z5-2 (+DP) Always 3 Ω or less H22-11 (-DP) - z5-3 (-DP) Always 3 Ω or less H22-12 (DIST) - z5-4 (DIST) Always 3 Ω or less H22-13 (IL+2) - z5-5 (IL+2) Always 3 Ω or less H21-1 (D+) - z3-2 (D+) Always Below 1 Ω H21-2 (D-) - z3-1 (D-) Always Below 1 Ω H21-3 (D2-) - z2-1 (D2-) Always Below 1 Ω H21-4 (D2+) - z2-2 (D2+) Always Below 1 Ω H76-1 (BTM) - z4-1 (BTM) Always 3 Ω or less H76-2 (EHT) - z4-3 (EHT) Always Below 0.1 Ω H76-3 (ETM) - z4-2 (ETM) Always 3 Ω or less H76-4 (BHT) - z4-4 (BHT) Always Below 0.1 Ω -
After setting the spiral cable with sensor sub-assembly to the center position, rotate the spiral cable with sensor sub-assembly 2.5 times clockwise, and measure the resistance as shown in the table below. Then rotate the spiral cable with sensor sub-assembly 5 times counterclockwise, and measure the resistance as shown in the table below.
Standard Resistance Tester Connection Condition Specified Condition H22-1 (CCS) - z6-3 (CCS) Always 3 Ω or less H22-2 (ECC) - z6-4 (ECC) Always 3 Ω or less H22-2 (ECC) - z5-7 (ECC) Always 3 Ω or less H22-3 (EAU) - z5-8 (EAU) Always 3 Ω or less H22-5 (AU2) - z5-10 (AU2) Always 3 Ω or less H22-6 (AU1) - z5-11 (AU1) Always 3 Ω or less H22-8 (R/N) - z6-1 (R/N) Always 3 Ω or less H22-9 (HO) - z5-1 (HO) Always 3 Ω or less H22-10 (+DP) - z5-2 (+DP) Always 3 Ω or less H22-11 (-DP) - z5-3 (-DP) Always 3 Ω or less H22-12 (DIST) - z5-4 (DIST) Always 3 Ω or less H22-13 (IL+2) - z5-5 (IL+2) Always 3 Ω or less H21-1 (D+) - z3-2 (D+) Always Below 1 Ω H21-2 (D-) - z3-1 (D-) Always Below 1 Ω H21-3 (D2-) - z2-1 (D2-) Always Below 1 Ω H21-4 (D2+) - z2-2 (D2+) Always Below 1 Ω H76-1 (BTM) - z4-1 (BTM) Always 3 Ω or less H76-2 (EHT) - z4-3 (EHT) Always Below 0.1 Ω H76-3 (ETM) - z4-2 (ETM) Always 3 Ω or less H76-4 (BHT) - z4-4 (BHT) Always Below 0.1 Ω -
After setting the spiral cable with sensor sub-assembly to the center position, rotate the spiral cable with sensor sub-assembly 2.5 times clockwise. Then while rotating the spiral cable with sensor sub-assembly 5 times counterclockwise, measure the resistance as shown in the table below.
Standard Resistance Tester Connection Condition Specified Condition H22-1 (CCS) - z6-3 (CCS) Always 3 Ω or less H22-2 (ECC) - z6-4 (ECC) Always 3 Ω or less H22-2 (ECC) - z5-7 (ECC) Always 3 Ω or less H22-3 (EAU) - z5-8 (EAU) Always 3 Ω or less H22-5 (AU2) - z5-10 (AU2) Always 3 Ω or less H22-6 (AU1) - z5-11 (AU1) Always 3 Ω or less H22-8 (R/N) - z6-1 (R/N) Always 3 Ω or less H22-9 (HO) - z5-1 (HO) Always 3 Ω or less H22-10 (+DP) - z5-2 (+DP) Always 3 Ω or less H22-11 (-DP) - z5-3 (-DP) Always 3 Ω or less H22-12 (DIST) - z5-4 (DIST) Always 3 Ω or less H22-13 (IL+2) - z5-5 (IL+2) Always 3 Ω or less H21-1 (D+) - z3-2 (D+) Always Below 1 Ω H21-2 (D-) - z3-1 (D-) Always Below 1 Ω H21-3 (D2-) - z2-1 (D2-) Always Below 1 Ω H21-4 (D2+) - z2-2 (D2+) Always Below 1 Ω H76-1 (BTM) - z4-1 (BTM) Always 3 Ω or less H76-2 (EHT) - z4-3 (EHT) Always Below 0.1 Ω H76-3 (ETM) - z4-2 (ETM) Always 3 Ω or less H76-4 (BHT) - z4-4 (BHT) Always Below 0.1 Ω If the result is not as specified, replace the spiral cable with sensor sub-assembly.
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