REAR DOOR LOCK INSTALLATION

Tech Tips


  • Use the same procedure for the LH side and RH side.

  • The following procedure is for the LH side.


  1. INSTALL REAR DOOR INSIDE LOCKING CABLE ASSEMBLY


    1. A01G9RF

      Install the rear door inside locking cable assembly as shown in the illustration.

    2. A01G980

      Engage the 3 claws as shown in the illustration.

  2. INSTALL REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY


    1. A01G4ZZ

      Install the rear door lock remote control cable assembly as shown in the illustration.

    2. A01G893

      Engage the claw as shown in the illustration.

  3. INSTALL REAR DOOR LOCK ASSEMBLY

    Note


    • When reusing the removed rear door lock assembly, replace the door lock wiring harness seal with a new one.

    • Do not allow grease or dust to adhere to the door lock wiring harness seal surface.

    • Reusing the door lock wiring harness seal or using a damaged door lock wiring harness seal may cause water intrusion. This may result in a malfunction of the rear door lock assembly.


    1. Apply MP grease to the sliding parts of the rear door lock assembly.

    2. When reusing the rear door lock assembly:


      1. A01G89I

        Install a new door lock wiring harness seal to the rear door lock assembly.

    3. A01G6B3E01
      Text in Illustration
      *1 Release Plate

      Insert the rear door lock assembly to release plate, and set them to the rear door panel.

    4. Make sure that the release plate is securely connected to the rear door lock assembly.

    5. Using a T30 "TORX" socket wrench, install the rear door lock assembly with the 3 screws.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  4. INSTALL REAR DOOR GLASS ASSEMBLY


    1. A01G7VL

      Slide the rear door glass assembly to install it as shown in the illustration.

  5. INSTALL REAR DOOR QUARTER WINDOW GLASS


    1. Install the rear door quarter window glass to the rear door quarter window weatherstrip.

    2. A01G5TJ

      Install the rear door quarter window glass together with the rear door quarter window weatherstrip in the direction indicated by the arrow in the illustration.

  6. INSTALL REAR DOOR LOWER WINDOW FRAME SUB-ASSEMBLY


    1. A01G78T

      Install the rear door lower window frame sub-assembly with the screw and 2 bolts.

      Torque:
      Bolt
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

  7. INSTALL REAR DOOR NO. 1 VENT SEAL


    1. A01G613

      Install the rear door No. 1 vent seal.

  8. INSTALL REAR DOOR GLASS RUN


    1. A01G808

      Install the rear door glass run.

  9. INSTALL REAR DOOR FRAME GARNISH


    1. A01G830

      Engage the 3 claws to install the rear door frame garnish.

  10. CONNECT REAR DOOR WEATHERSTRIP


    1. A01G8XJ

      Install the upper part of rear door weatherstrip as shown in the illustration.

  11. INSTALL REAR DOOR SERVICE HOLE COVER


    1. Apply new butyl tape to the rear door panel.

    2. A01G6CNE01
      Text in Illustration
      *a Reference Point

      Pass the rear door lock remote control cable assembly, rear door inside locking cable assembly and each connector through a new rear door service hole cover.

    3. Attach the rear door service hole cover according to the reference points on the rear door panel.

      Note

      Securely install the rear door service hole cover preventing wrinkles and air bubbles.

    4. Engage the 2 clamps.

    5. Connect the connector.

  12. INSTALL REAR DOOR ARMREST SET BRACKET


    1. A01G4PX

      Install the rear door armrest set bracket with the 2 screws.

  13. INSTALL REAR SIDE CURTAIN ASSEMBLY (w/ Rear Door Sunshade)


    1. A01G617

      Engage the 2 claws and 2 clips and install the rear side curtain assembly.

  14. INSTALL REAR DOOR INNER GLASS WEATHERSTRIP


    1. A01G955

      Install the rear door inner glass weatherstrip.

  15. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY


    1. A01G5TOE01
      Text in Illustration
      *a Reference Point

      Install the No. 1 door scuff plate clamp as shown in the illustration.

    2. A01G5MFE01
      Text in Illustration
      *1 Rear Door Inside Locking Cable Assembly
      *2 Rear Door Lock Remote Control Cable Assembly

      Connect the rear door lock remote control cable assembly and rear door inside locking cable assembly.

    3. w/ Illumination:


      1. Connect the connector.

    4. for 15 Speakers:


      1. Connect the connector.

    5. A01G787E01
      Text in Illustration
      *1 Reference Boss
      *2 Rear Door Inner Glass Weatherstrip

      Engage the rear door trim board sub-assembly with the 4 claws and reference boss as shown in the illustration.

    6. A01G9NA

      Engage the 8 clips and install the rear door trim board sub-assembly.

    7. A01G5FU

      Install the 3 screws.

  16. INSTALL COURTESY LIGHT ASSEMBLY


    1. Connect the connector.

    2. A01G657E01
      Text in Illustration
      *A for LH Side
      *B for RH Side

      Engage the claw to install the courtesy light assembly.

  17. INSTALL REAR DOOR NO. 1 STIFFENER CUSHION


    1. A01G5KG

      Install the rear door No. 1 stiffener cushion with the screw.

  18. INSTALL DOOR PULL HANDLE COVER


    1. A01G8OX

      Install the door pull handle cover.

  19. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL


    1. Connect the connector.

    2. A01G72N

      Engage the 2 guides, 2 clips and 4 claws to install the rear power window regulator switch assembly with rear door armrest base panel.

  20. INSTALL REAR DOOR INSIDE HANDLE BEZEL PLUG


    1. A01G7ES

      Engage the 3 claws to install the rear door inside handle bezel plug.

  21. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  22. INITIALIZE POWER WINDOW CONTROL SYSTEM

    Click here

  23. INSPECT POWER WINDOW OPERATION

    Click here