GENERATOR DISASSEMBLY


  1. REMOVE GENERATOR PULLEY CAP


    1. A01G9MH

      Using a screwdriver, puncture the center of the generator pulley cap and pry it off.

      Note

      Do not reuse the generator pulley cap.

  2. REMOVE GENERATOR PULLEY WITH CLUTCH


    1. Mount the generator assembly in a vise tightly.

    2. A01G8R2E04
      Text in Illustration
      *1 SST (A)
      *2 SST (B)

      Confirm SST (A) and (B) shown in the illustration.

      SST
      09820-63021
    3. A01G8CFE02
      Text in Illustration
      *1 SST (A)
      *2 SST (B)

      Install SST (A) and (B) to the generator pulley with clutch as shown in the illustration.

    4. A01G8T2E02
      Text in Illustration
      *1 SST (A)
      *2 SST (B)

      Use a wrench to hold SST (A), and turn SST (B) counterclockwise to loosen the generator pulley with clutch.

      Note


      • Check that the generator drive end frame is secured in the vise tightly.

      • Hold SST (A) tightly during the operation.

    5. Remove the generator pulley with clutch.

  3. REMOVE GENERATOR REAR END COVER


    1. Place the generator assembly on the generator pulley with clutch.

    2. A01G6EE

      Remove the 3 nuts and generator rear end cover.

  4. REMOVE GENERATOR TERMINAL INSULATOR


    1. A01G7HP

      Remove the generator terminal insulator.

  5. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY


    1. A01G82K

      Remove the 2 screws and generator brush holder assembly.

  6. REMOVE GENERATOR COIL ASSEMBLY


    1. A01G6YB

      Remove the 4 bolts.

    2. A01G8OOE01

      Using SST, remove the generator coil assembly.

      SST
      09950-40011   ( 09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010, 09958-04011 )
    3. A01G4YEE01

      Remove the generator washer.

  7. REMOVE GENERATOR ROTOR ASSEMBLY


    1. A01G69LE01

      Remove the generator rotor assembly.

  8. REMOVE GENERATOR DRIVE END FRAME BEARING


    1. A01G54B

      Remove the 4 screws and bearing retainer.

    2. A01G6J1E01

      Using SST and a hammer, tap out the generator drive end frame bearing.

      SST
      09950-60010   ( 09951-00250 )
      09950-70010   ( 09951-07100 )