REAR BRAKE REMOVAL

Tech Tips


  • Use the same procedure for the LH side and RH side.

  • The following procedure is for the LH side.


  1. REMOVE REAR WHEEL

  2. DRAIN BRAKE FLUID

    Note

    If brake fluid leaks onto any painted surface, immediately wash it off.

  3. SEPARATE REAR FLEXIBLE HOSE


    1. A01G9F5

      Remove the union bolt and gasket, and separate the rear flexible hose from the rear disc brake cylinder assembly.

  4. REMOVE REAR DISC BRAKE CYLINDER ASSEMBLY


    1. A01G84TE01
      Text in Illustration
      *a Hold
      *b Turn

      Hold the rear disc brake cylinder slide pin, and remove the 2 bolts and rear disc brake cylinder assembly.

  5. REMOVE REAR DISC BRAKE PAD


    1. A01G80G

      Remove the 2 rear disc brake pads with rear disc brake anti-squeal shim kit from the disc brake cylinder mounting.

  6. REMOVE REAR DISC BRAKE ANTI-SQUEAL SHIM KIT


    1. A01G8JY

      Remove the rear disc brake anti-squeal shim from each rear disc brake pad.

    2. A01G6HI

      Remove the rear disc brake pad wear indicator plate from each rear disc brake pad.

  7. REMOVE REAR DISC BRAKE PAD SUPPORT PLATE


    1. A01G5YE

      Remove the 2 rear disc brake pad support plates from the disc brake cylinder mounting.

  8. REMOVE REAR DISC BRAKE CYLINDER SLIDE PIN (for Upper Side)


    1. A01G5PM

      Remove the rear disc brake cylinder slide pin from the disc brake cylinder mounting.

  9. REMOVE REAR DISC BRAKE CYLINDER SLIDE PIN (for Lower Side)


    1. A01G907

      Remove the rear disc brake cylinder slide pin from the disc brake cylinder mounting.

  10. REMOVE REAR DISC BRAKE CYLINDER SLIDE BUSHING


    1. A01G8HVE05
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, remove the rear disc brake cylinder slide bushing from the rear disc brake cylinder slide pin.

      Note

      Do not damage the rear disc brake cylinder slide pin.

  11. REMOVE REAR DISC BRAKE BUSHING DUST BOOT


    1. A01G4C3

      Remove the 2 rear disc brake bushing dust boots from the disc brake cylinder mounting.

  12. REMOVE DISC BRAKE CYLINDER MOUNTING


    1. A01G67A

      Remove the 2 bolts and disc brake cylinder mounting.

  13. REMOVE PARKING BRAKE SHOE ADJUSTING HOLE PLUG


    1. Remove the parking brake shoe adjusting hole plug.

  14. REMOVE REAR DISC


    1. A01G62KE01
      Text in Illustration
      *a Matchmark

      Put matchmarks on the rear disc and the rear axle hub.

    2. A01G8YW

      Release the parking brake and remove the rear disc.

      Tech Tips

      If the disc cannot be removed easily, use a screwdriver to turn the shoe adjuster as shown in the illustration in order to contract the parking brake shoes.