BRAKE MASTER CYLINDER (for LHD) REMOVAL

Note

Make sure to release vacuum from the brake booster assembly before removing the brake master cylinder sub-assembly from the brake booster assembly.


  1. DRAIN BRAKE FLUID

    Note

    If brake fluid leaks onto any painted surface, immediately wash it off.

  2. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

    Click here

  3. REMOVE FRONT OUTER COWL TOP PANEL SUB-ASSEMBLY


    1. A01G885E01

      w/ Wiper Deicer System:

      Disengage the clamp (A).

    2. Disengage the 2 clamps (B).

    3. Disconnect the connector and separate the wire harness from the front outer cowl top panel sub-assembly.

    4. A01G5UB

      Disengage the 2 clamps and separate the wire harness from the front outer cowl top panel sub-assembly.

    5. A01G71P

      Remove the 10 bolts and front outer cowl top panel sub-assembly.

  4. REMOVE COOL AIR INTAKE DUCT SEAL


    1. A01G7XF

      Remove the 9 clips and cool air intake duct seal.

  5. REMOVE INLET AIR CLEANER ASSEMBLY (for 2AR-FE)


    1. A01G7TY

      Remove the 2 bolts and inlet air cleaner assembly.

  6. REMOVE AIR CLEANER CAP SUB-ASSEMBLY (for 2AR-FE)


    1. A01G6TI

      Disconnect the vacuum switching valve assembly from the air cleaner cap sub-assembly.

    2. A01G9UT

      Disconnect the mass air flow meter connector and separate the 2 wire harness clamps from the air cleaner cap sub-assembly.

    3. A01G7KC

      Separate the fuel vapor feed hose from the air cleaner cap sub-assembly.

    4. A01G481

      Disconnect the ventilation hose from the cylinder head cover.

    5. A01G7ME

      Loosen the hose clamp and disconnect the air cleaner cap sub-assembly from the throttle with motor body assembly.

    6. A01G64N

      Release the 2 clamps and remove the air cleaner cap sub-assembly.

  7. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY (for 2AR-FE)

  8. REMOVE AIR CLEANER CASE SUB-ASSEMBLY (for 2AR-FE)


    1. A01G6IM

      Disconnect the wire harness clamp.

    2. Remove the 2 bolts and air cleaner case sub-assembly.

  9. REMOVE INLET NO. 2 AIR CLEANER (for 2GR-FE)


    1. A01G8C4

      Disconnect the 2 wire harness clamps and vacuum hose clamp.

    2. Remove the 2 bolts and inlet No. 2 air cleaner.

  10. REMOVE AIR CLEANER CAP SUB-ASSEMBLY (for 2GR-FE)


    1. A01G55V

      Disconnect the mass air flow meter connector and wire harness clamp.

    2. A01G6Q3

      Disconnect the 3 hoses.

    3. Disconnect the ventilation hose from the air cleaner cap sub-assembly.

    4. A01G67K

      Loosen the hose clamp and separate the air cleaner cap sub-assembly from the throttle with motor body assembly.

    5. Release the 2 clamps and remove the air cleaner cap sub-assembly.

  11. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY (for 2GR-FE)

  12. REMOVE AIR CLEANER CASE SUB-ASSEMBLY (for 2GR-FE)


    1. A01G9DG

      Disconnect the 3 wire harness clamps, connector, vacuum hose and No. 1 fuel vapor feed hose.

    2. Remove the 2 bolts and air cleaner case sub-assembly.

  13. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY


    1. A01G9O8

      Disconnect the reservoir level switch connector and disengage the clamp.

    2. A01G84B

      Using a union nut wrench, disconnect the 6 brake lines and remove the brake master cylinder to way tube from the brake master cylinder sub-assembly.

      Note


      • Do not damage or deform the brake lines during the removal procedure.

      • Do not allow any foreign matter such as dirt or dust to enter the brake lines.

    3. A01G92UE01
      Text in Illustration
      *1 Master Cylinder Piston

      Remove the 2 nuts, front brake tube way and brake master cylinder sub-assembly from the brake booster assembly.

      Note


      • Do not hold the brake master cylinder sub-assembly by the master cylinder piston. Hold the brake master cylinder sub-assembly by its body or its reservoir when carrying it.

      • Do not pull out the master cylinder piston.

      • Do not strike or pinch the master cylinder piston, or cause any damage to the master cylinder piston by any other means.

      • When installing the brake master cylinder sub-assembly to the brake booster assembly, or when removing the brake master cylinder sub-assembly from the brake booster assembly, make sure that the brake master cylinder sub-assembly is kept horizontal or its tip faces downward (the master cylinder piston faces upward) to prevent the master cylinder piston from falling out.

      • Do not allow any foreign matter to contaminate the master cylinder piston. If any foreign matter gets on the master cylinder piston, remove it by using a piece of cloth and then apply an even layer of lithium soap base glycol grease around the circumference (sliding part) of the master cylinder piston.

      • Do not use any other types of grease.

  14. REMOVE BRAKE MASTER CYLINDER O-RING


    1. Remove the brake master cylinder O-ring from the brake master cylinder sub-assembly.