PARKING BRAKE PEDAL (for LHD) INSTALLATION


  1. INSTALL PARKING BRAKE PEDAL SUB-ASSEMBLY


    1. A01G97CE01

      Install the parking brake pedal sub-assembly with the bolt and 2 nuts.

      Torque:
      15 N*m  { 153 kgf*cm, 11 ft.*lbf }

      Note

      Tighten the bolt and 2 nuts in the order shown in the illustration.

    2. Connect the parking brake switch assembly connector.

    3. Install the No. 1 parking brake cable assembly with the bolt and 2 nuts.

      Torque:
      Bolt
      15 N*m  { 153 kgf*cm, 11 ft.*lbf }
      Nut
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

    4. Install the clip to the No. 1 parking brake cable assembly.

    5. Install the floor carpet.

    6. A01G5VXE01
      Text in Illustration
      *1 Lock Nut
      *2 Adjusting Nut

      Temporarily install the lock nut.

      Tech Tips

      After adjusting parking brake pedal travel, tighten the lock nut.

  2. CONNECT NO. 4 PARKING BRAKE CABLE ASSEMBLY


    1. A01G79TE02
      Text in Illustration
      *a Turn
      *b Hold

      Connect the No. 4 parking brake cable assembly to the parking brake pedal sub-assembly as shown in the illustration.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  3. INSTALL AIRBAG SENSOR ASSEMBLY


    1. Check that the engine switch is off.

    2. Check that the cable is disconnected from the negative (-) battery terminal.

      CAUTION:

      Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    3. A01G8QKE01
      Text in Illustration
      *a Fulcrum Length

      Using SST, install the airbag sensor assembly with the 3 bolts.

      SST
      09961-00950
      Torque:
      without SST
      18 N*m  { 178 kgf*cm, 13 ft.*lbf }
      with SST
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }

      Note


      • Use a torque wrench with a fulcrum length of 250 mm (9.84 in.).

      • This torque value is effective when SST is parallel to a torque wrench.

      • If the airbag sensor assembly has been dropped, or there are any cracks, dents or other defects in the case or connector, replace it with a new one.

      • When installing the airbag sensor assembly, be careful that the SRS wiring does not interfere with or is not pinched between other parts.

      • When the engine switch is first turned on (IG) after the airbag sensor assembly has been replaced, make sure that no one is in the vehicle.

    4. A01G6E9E01
      Text in Illustration
      *1 Waterproof Sheet

      Connect the connectors to the airbag sensor assembly as shown in the illustration.

      Note

      When connecting any airbag connector, take care not to damage the airbag wire harness.

    5. Check that the waterproof sheet is properly set.

    6. Check that there is no looseness in the installed parts of the airbag sensor assembly.

  4. INSTALL FLOOR CARPET BRACKET RH


    1. Engage the 2 guides.

    2. Install the floor carpet bracket RH with the 2 clips.

  5. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

    Click here

  6. INSTALL SHIFT LEVER SUPPORT


  7. ADJUST PARKING BRAKE PEDAL TRAVEL


    1. Completely release the parking brake pedal.

    2. A01G8V4E01
      Text in Illustration
      *1 Lock Nut
      *2 Adjusting Nut

      Loosen the lock nut and the adjusting nut to completely release the parking brake cable.

    3. Remove the rear wheels.

    4. Temporarily install the hub nuts to the hub bolts.

      Tech Tips

      Securely install the hub nuts to the rear disc.

    5. Remove the parking brake shoe adjusting hole plug.

    6. A01G6YY

      Turn the shoe adjuster and expand the shoes until the disc locks.

      Text in Illustration
      A01G8AH Expand
      A01G47H Contract

    7. Turn and contract the shoe adjuster until the disc can rotate smoothly.

      Standard
      Returns 8 notches.

    8. Check that there is no brake drag against the shoe.

    9. Install the parking brake shoe adjusting hole plug.

    10. Turn the adjusting nut until the parking brake pedal travel is corrected to be within the specified range.

      Parking brake pedal travel
      7 to 10 notches at 300 N (31 kgf, 67.5 lbf)

    11. Using a wrench or an equivalent tool, hold the adjusting nut and tighten the lock nut.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

    12. Operate the parking brake pedal 3 to 4 times, and check the parking brake pedal travel.

    13. Check that the parking brake does not drag.

    14. Remove the hub nuts from the hub bolts.

    15. Install the rear wheels.

      Torque:
      103 N*m  { 1049 kgf*cm, 76 ft.*lbf }

  8. INSPECT BRAKE WARNING LIGHT


    1. When operating the parking brake pedal, check that the brake warning light illuminates.

      Standard
      The brake warning light always illuminates at the first click.