BRAKE ACTUATOR INSTALLATION


  1. INSTALL BRAKE ACTUATOR ASSEMBLY


    1. A01G4YTE02

      Install the brake actuator assembly to the brake actuator bracket assembly with the 3 bolts.

      Torque:
      6.5 N*m  { 66 kgf*cm, 58 in.*lbf }

      Note


      • Do not remove the hole plugs of a new brake actuator assembly before connecting the brake lines because the brake actuator assembly is filled with brake fluid.

      • Do not hold the brake actuator assembly by the connector.

      • Tighten the 3 bolts in the order shown in the illustration.

  2. INSTALL BRAKE ACTUATOR WITH BRACKET


    1. A01G6PUE01
      Text in Illustration
      *a Tab

      Insert the tab of the brake actuator bracket to the hole of the vehicle body to place the brake actuator with bracket.

      Note

      Do not damage the brake lines, suction pipe sub-assembly or wire harness.

    2. Install the 3 bolts.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

      Note

      Tighten the 3 bolts in the order shown in the illustration.

    3. A01G8VGE01
      Text in Illustration
      *a From 1st Chamber of Master Cylinder Sub-assembly
      *b From 2nd Chamber of Master Cylinder Sub-assembly
      *c To Front Wheel Cylinder Assembly LH
      *d To Rear Wheel Cylinder Assembly RH
      *e To Rear Wheel Cylinder Assembly LH
      *f To Front Wheel Cylinder Assembly RH

      Temporarily tighten each brake line to the correct position on the brake actuator assembly as shown in the illustration.

    4. Using a union nut wrench, fully tighten each brake line.

      Torque:
      union nut *c, *d, *e, *f
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }
      union nut *a, *b
      20 N*m  { 199 kgf*cm, 14 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where the union nut wrench is combined with a torque wrench Click here.

    5. A01G52Q

      Connect the connector to the brake actuator assembly.

      Text in Illustration
      A01G8AH Connect the connector
      A01G47H Lock the lock lever

      Note


      • Make sure that the connector is locked securely.

      • Make sure that the actuator connector can be connected smoothly. Do not allow water, oil or dirt to enter.

  3. INSTALL SUCTION PIPE CLAMP


    1. Engage the suction pipe clamp to install it to the brake actuator bracket assembly.

  4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  5. BLEED BRAKE SYSTEM

    Click here

  6. INSPECT BRAKE ACTUATOR USING GTS

    Click here

  7. OBTAIN ZERO POINT OF YAW RATE AND ACCELERATION SENSOR

    Click here

  8. CHECK FOR AND CLEAR DTCS

    Click here