FRONT SUSPENSION MEMBER INSTALLATION

INSTALL HOLE PLUG
1. Install 10 hole plugs to the front frame assembly.
  
  Tech Tips
  
  There are 4 different shapes of hole plug.

INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING REAR CUSHION LH

Text in Illustration
*a	View from Underneath
	Front of the Vehicle

Temporarily install a new front suspension member body mounting rear cushion LH while confirming the installation direction.

Note

Position the front suspension member body mounting rear cushion LH in the correct direction.

Text in Illustration

*1 Front Suspension Member Body Mounting Rear Cushion LH

Install SST as shown in the illustration.

SST

09830-10010 ( 09830-01010, 09830-01020, 09830-01030, 09830-01060 )
Text in Illustration

*a Hold

*b Turn

Using SST, install the front suspension member body mounting rear cushion LH as shown in the illustration.

Note

Check that there is no clearance between the front frame assembly and the front suspension member body mounting rear cushion LH.

Text in Illustration
*1	Front Suspension Member Body Mounting Rear Cushion LH

Text in Illustration
*a	Hold
*b	Turn

INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING REAR CUSHION RH

Text in Illustration
*a	View from Underneath
	Front of the Vehicle

Temporarily install a new front suspension member body mounting rear cushion RH while confirming the installation direction.

Note

Position the front suspension member body mounting rear cushion RH in the correct direction.

Install SST using the same procedure as the front suspension member body mounting rear cushion LH.

SST

09830-10010 ( 09830-01010, 09830-01020, 09830-01030, 09830-01060 )
Using SST, install the front suspension member body mounting rear cushion RH.

SST

09830-10010 ( 09830-01010, 09830-01020, 09830-01030, 09830-01060 )

Tech Tips

Perform the same procedure as the LH side.

INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING FRONT CUSHION

Text in Illustration
*a	View from Underneath
	Front of the Vehicle

Temporarily install a new front suspension member body mounting front cushion while confirming the installation direction.

Note

Position the front suspension member body mounting front cushion in the correct direction.

Install SST using the same procedure as the front suspension member body mounting rear cushion LH.

SST

09830-10010 ( 09830-01010, 09830-01020, 09830-01030, 09830-01060 )
Text in Illustration

*a Hold

*b Turn

Using SST, install the front suspension member body mounting front cushion as shown in the illustration.

SST

09830-10010 ( 09830-01010, 09830-01020, 09830-01030, 09830-01060 )

Note

Check that there is no clearance between the front frame assembly and the front suspension member body mounting front cushion.

INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING REAR STOPPER
1. Install the 2 front suspension member body mounting rear stoppers to the front frame assembly.
INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING FRONT STOPPER
1. Install the 2 front suspension member body mounting front stoppers to the front frame assembly.
INSTALL FRONT SUSPENSION MEMBER DYNAMIC DAMPER
1. Install the front suspension member dynamic damper to the front frame assembly with the 2 bolts.
  
  Torque:
  
  29 N*m { 296 kgf*cm, 21 ft.*lbf }
INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH
1. Install the front lower arm bushing stopper to the front lower No. 1 suspension arm sub-assembly.
2. Install the front lower No. 1 suspension arm sub-assembly to the front frame assembly with the 3 bolts and nut in the order shown in the illustration.
  
  Torque:
  
  Bolt 1, 2
  
  200 N*m { 2039 kgf*cm, 148 ft.*lbf }
  
  Bolt 3
  
  135 N*m { 1377 kgf*cm, 100 ft.*lbf }
  
  Note
  
  While keeping the nut from rotating, tighten the bolt.
INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

Tech Tips

Perform the same procedure as the LH side.
INSTALL STEERING LINK ASSEMBLY
1. Install the steering link assembly with the 2 bolts and 2 nuts.
  
  Torque:
  
  70 N*m { 714 kgf*cm, 52 ft.*lbf }
  Note
  - Keep the nut from rotating while turning the bolt because the nut has its own stopper.
  - Make sure to tighten the bolts starting from the pinion shaft side.
INSTALL FRONT STABILIZER BAR WITH FRONT STABILIZER LINK ASSEMBLY
1. Install the front stabilizer bar with 2 front stabilizer link assemblies to the front frame assembly.
INSTALL FRONT NO. 1 STABILIZER BRACKET LH
1. Install the front No. 1 stabilizer bracket LH to the front frame assembly with the 2 bolts.
  
  Torque:
  
  27 N*m { 275 kgf*cm, 20 ft.*lbf }
INSTALL FRONT NO. 1 STABILIZER BRACKET RH

Tech Tips

Perform the same procedure as the LH side.
INSTALL ENGINE MOUNTING INSULATOR LH (for 2AR-FE)
1. Temporarily install the engine mounting insulator LH with the 3 nuts.
  
  Tech Tips
  
  Perform this procedure only when replacement of the engine mounting insulator LH is necessary.
INSTALL ENGINE MOUNTING INSULATOR LH (for 2GR-FE)

Tech Tips

Perform this procedure only when replacement of the engine mounting insulator LH is necessary.
1. Temporarily install the engine mounting insulator LH with the 3 nuts.
INSTALL ENGINE MOUNTING INSULATOR RH (for 2AR-FE)
1. Temporarily install the engine mounting insulator RH with the 3 nuts.
  
  Tech Tips
  
  Perform this procedure only when replacement of the engine mounting insulator RH is necessary.
INSTALL ENGINE MOUNTING INSULATOR RH (for 2GR-FE)

Tech Tips

Perform this procedure only when replacement of the engine mounting insulator RH is necessary.
1. Temporarily install the engine mounting insulator RH with the 3 nuts.
INSTALL FRONT ENGINE MOUNTING INSULATOR (for 2AR-FE)
1. Temporarily install the front engine mounting insulator with the 3 nuts.
  
  Tech Tips
  
  Perform this procedure only when replacement of the front engine mounting insulator is necessary.
INSTALL FRONT ENGINE MOUNTING INSULATOR ASSEMBLY (for 2GR-FE)

Tech Tips

Perform this procedure only when replacement of the front engine mounting insulator assembly is necessary.
1. Temporarily install the front engine mounting insulator assembly with the 3 nuts.
INSTALL FRONT FRAME ASSEMBLY

for 2AR-FE: Click here

for 2GR-FE: Click here