FRONT SUSPENSION MEMBER INSTALLATION


  1. INSTALL HOLE PLUG


    1. Install 10 hole plugs to the front frame assembly.

      Tech Tips

      There are 4 different shapes of hole plug.

  2. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING REAR CUSHION LH


    1. A01G5H4E01
      Text in Illustration
      *a View from Underneath
      A01G8AH Front of the Vehicle

      Temporarily install a new front suspension member body mounting rear cushion LH while confirming the installation direction.

      Note

      Position the front suspension member body mounting rear cushion LH in the correct direction.

    2. A01G5C1E01
      Text in Illustration
      *1 Front Suspension Member Body Mounting Rear Cushion LH

      Install SST as shown in the illustration.

      SST
      09830-10010   ( 09830-01010, 09830-01020, 09830-01030, 09830-01060 )
    3. A01G9RGE05
      Text in Illustration
      *a Hold
      *b Turn

      Using SST, install the front suspension member body mounting rear cushion LH as shown in the illustration.

      Note

      Check that there is no clearance between the front frame assembly and the front suspension member body mounting rear cushion LH.

  3. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING REAR CUSHION RH


    1. A01G60TE01
      Text in Illustration
      *a View from Underneath
      A01G8AH Front of the Vehicle

      Temporarily install a new front suspension member body mounting rear cushion RH while confirming the installation direction.

      Note

      Position the front suspension member body mounting rear cushion RH in the correct direction.

    2. Install SST using the same procedure as the front suspension member body mounting rear cushion LH.

      SST
      09830-10010   ( 09830-01010, 09830-01020, 09830-01030, 09830-01060 )

    3. Using SST, install the front suspension member body mounting rear cushion RH.

      SST
      09830-10010   ( 09830-01010, 09830-01020, 09830-01030, 09830-01060 )

      Tech Tips

      Perform the same procedure as the LH side.

  4. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING FRONT CUSHION


    1. A01G8CRE01
      Text in Illustration
      *a View from Underneath
      A01G8AH Front of the Vehicle

      Temporarily install a new front suspension member body mounting front cushion while confirming the installation direction.

      Note

      Position the front suspension member body mounting front cushion in the correct direction.

    2. Install SST using the same procedure as the front suspension member body mounting rear cushion LH.

      SST
      09830-10010   ( 09830-01010, 09830-01020, 09830-01030, 09830-01060 )
    3. A01G950E05
      Text in Illustration
      *a Hold
      *b Turn

      Using SST, install the front suspension member body mounting front cushion as shown in the illustration.

      SST
      09830-10010   ( 09830-01010, 09830-01020, 09830-01030, 09830-01060 )

      Note

      Check that there is no clearance between the front frame assembly and the front suspension member body mounting front cushion.

  5. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING REAR STOPPER


    1. Install the 2 front suspension member body mounting rear stoppers to the front frame assembly.

  6. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING FRONT STOPPER


    1. Install the 2 front suspension member body mounting front stoppers to the front frame assembly.

  7. INSTALL FRONT SUSPENSION MEMBER DYNAMIC DAMPER


    1. Install the front suspension member dynamic damper to the front frame assembly with the 2 bolts.

      Torque:
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }

  8. INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH


    1. Install the front lower arm bushing stopper to the front lower No. 1 suspension arm sub-assembly.

    2. A01G5OME01

      Install the front lower No. 1 suspension arm sub-assembly to the front frame assembly with the 3 bolts and nut in the order shown in the illustration.

      Torque:
      Bolt 1, 2
      200 N*m  { 2039 kgf*cm, 148 ft.*lbf }
      Bolt 3
      135 N*m  { 1377 kgf*cm, 100 ft.*lbf }

      Note

      While keeping the nut from rotating, tighten the bolt.

  9. INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

    Tech Tips

    Perform the same procedure as the LH side.

  10. INSTALL STEERING LINK ASSEMBLY


    1. Install the steering link assembly with the 2 bolts and 2 nuts.

      Torque:
      70 N*m  { 714 kgf*cm, 52 ft.*lbf }

      Note


      • Keep the nut from rotating while turning the bolt because the nut has its own stopper.

      • Make sure to tighten the bolts starting from the pinion shaft side.

  11. INSTALL FRONT STABILIZER BAR WITH FRONT STABILIZER LINK ASSEMBLY


    1. Install the front stabilizer bar with 2 front stabilizer link assemblies to the front frame assembly.

  12. INSTALL FRONT NO. 1 STABILIZER BRACKET LH


    1. Install the front No. 1 stabilizer bracket LH to the front frame assembly with the 2 bolts.

      Torque:
      27 N*m  { 275 kgf*cm, 20 ft.*lbf }

  13. INSTALL FRONT NO. 1 STABILIZER BRACKET RH

    Tech Tips

    Perform the same procedure as the LH side.

  14. INSTALL ENGINE MOUNTING INSULATOR LH (for 2AR-FE)


    1. Temporarily install the engine mounting insulator LH with the 3 nuts.

      Tech Tips

      Perform this procedure only when replacement of the engine mounting insulator LH is necessary.

  15. INSTALL ENGINE MOUNTING INSULATOR LH (for 2GR-FE)


    1. Temporarily install the engine mounting insulator LH with the 3 nuts.

      Tech Tips

      Perform this procedure only when replacement of the engine mounting insulator LH is necessary.

  16. INSTALL ENGINE MOUNTING INSULATOR RH (for 2AR-FE)


    1. Temporarily install the engine mounting insulator RH with the 3 nuts.

      Tech Tips

      Perform this procedure only when replacement of the engine mounting insulator RH is necessary.

  17. INSTALL ENGINE MOUNTING INSULATOR RH (for 2GR-FE)


    1. Temporarily install the engine mounting insulator RH with the 3 nuts.

      Tech Tips

      Perform this procedure only when replacement of the engine mounting insulator RH is necessary.

  18. INSTALL FRONT ENGINE MOUNTING INSULATOR (for 2AR-FE)


    1. Temporarily install the front engine mounting insulator with the 3 nuts.

      Tech Tips

      Perform this procedure only when replacement of the front engine mounting insulator is necessary.

  19. INSTALL FRONT ENGINE MOUNTING INSULATOR ASSEMBLY (for 2GR-FE)


    1. Temporarily install the front engine mounting insulator assembly with the 3 nuts.

      Tech Tips

      Perform this procedure only when replacement of the front engine mounting insulator assembly is necessary.

  20. INSTALL FRONT FRAME ASSEMBLY

    for 2AR-FE: Click here

    for 2GR-FE: Click here