FRONT LOWER SUSPENSION ARM (for 2AR-FE) REMOVAL


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work Click here.

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  3. REMOVE FRONT WHEELS

  4. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

    Click here

  5. REMOVE FRONT OUTER COWL TOP PANEL SUB-ASSEMBLY (for LHD)


    1. A01G885E01

      w/ Wiper Deicer System:

      Disengage the clamp (A).

    2. Disengage the 2 clamps (B).

    3. Disconnect the connector and separate the wire harness from the front outer cowl top panel sub-assembly.

    4. A01G5UB

      Disengage the 2 clamps and separate the wire harness from the front outer cowl top panel sub-assembly.

    5. A01G71P

      Remove the 10 bolts and front outer cowl top panel sub-assembly.

  6. REMOVE FRONT OUTER COWL TOP PANEL SUB-ASSEMBLY (for RHD)


    1. A01G4NT

      Disengage the 2 clamps and separate the wire harness from the front outer cowl top panel sub-assembly.

    2. A01G6BQ

      Remove the 10 bolts and front outer cowl top panel sub-assembly.

  7. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY


    1. A01G6L6

      Lift the rear of the No. 1 engine cover sub-assembly to detach it from the 2 pins.

    2. Lift the front of the No. 1 engine cover sub-assembly to detach the it from the pin and remove it.

      Note

      Attempting to disengage both front and rear pins at the same time may cause the No. 1 engine cover sub-assembly to break.

  8. REMOVE AIR CLEANER CAP SUB-ASSEMBLY


    1. A01G6TI

      Disconnect the vacuum switching valve assembly from the air cleaner cap sub-assembly.

    2. A01G9UT

      Disconnect the mass air flow meter connector and separate the 2 wire harness clamps from the air cleaner cap sub-assembly.

    3. A01G7KC

      Separate the fuel vapor feed hose from the air cleaner cap sub-assembly.

    4. A01G481

      Disconnect the ventilation hose from the cylinder head cover.

    5. A01G7ME

      Loosen the hose clamp and disconnect the air cleaner cap sub-assembly from the throttle with motor body assembly.

    6. A01G64N

      Release the 2 clamps and remove the air cleaner cap sub-assembly.

  9. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

  10. REMOVE AIR CLEANER CASE SUB-ASSEMBLY


    1. A01G6IM

      Disconnect the wire harness clamp.

    2. Remove the 2 bolts and air cleaner case sub-assembly.

  11. REMOVE FRONT WHEEL OPENING EXTENSION PAD LH

  12. REMOVE FRONT WHEEL OPENING EXTENSION PAD RH

  13. REMOVE ENGINE UNDER COVER LH

  14. REMOVE ENGINE UNDER COVER RH

  15. REMOVE FRONT FENDER APRON SEAL LH (for LH Side)

  16. REMOVE FRONT FENDER APRON SEAL RH (for RH Side)

  17. DISCONNECT OXYGEN SENSOR


    1. A01G767

      Disconnect the oxygen sensor connector.

  18. SEPARATE FRONT ENGINE MOUNTING INSULATOR


    1. A01G7HD

      Remove the 3 nuts to separate the front engine mounting insulator from the front frame assembly.

  19. REMOVE ENGINE MOUNTING INSULATOR LH (for LH Side)


    1. A01G5B2

      Remove the 2 hole plugs.

    2. A01G4BW

      Remove the 4 nuts from the engine mounting insulator LH.

    3. A01G7S1E02
      Text in Illustration
      *1 Jack
      *2 Wooden Block

      Using a jack and a wooden block, support the engine assembly with transaxle at the position shown in the illustration. While ensuring that there is no interference from the components surrounding the engine, tilt the engine assembly with transaxle to a position that allows the engine mounting insulator LH to be removed.

      Note


      • Do not position the wooden block on the oil pan.

      • Do not damage the components surrounding the engine assembly with transaxle.

      • Tilt the engine assembly with transaxle as little as possible.

      • Ensure that the jack and wooden block are stable.

      • Keep the engine assembly with transaxle supported until installation of the engine mounting insulator LH is complete.

    4. A01G8DU

      Remove the engine mounting insulator LH from the front frame assembly.

  20. REMOVE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH (for LH Side)


    1. A01G8R8

      Remove the bolt and 2 nuts, and separate the front lower No. 1 suspension arm sub-assembly LH from the front lower ball joint assembly.

    2. A01G5OM

      Remove the 3 bolts, nut and front lower No. 1 suspension arm sub-assembly LH from the front frame assembly.

      Note

      When removing the bolt, keep the nut from rotating.

    3. Remove the front lower arm bushing stopper from the front lower No. 1 suspension arm sub-assembly LH.

  21. DISCONNECT EARTH WIRE (for RH Side)


    1. A01G5AD

      Remove the bolt to disconnect the earth wire from the engine moving control rod bracket.

  22. REMOVE NO. 2 ENGINE MOUNTING STAY RH (for RH Side)


    1. A01G73Q

      Remove the 2 bolts and No. 2 engine mounting stay RH.

  23. REMOVE ENGINE MOVING CONTROL ROD BRACKET (for RH Side)


    1. A01G6CT

      Remove the 4 bolts and engine moving control rod bracket.

  24. REMOVE ENGINE MOUNTING INSULATOR RH (for RH Side)


    1. A01G9IX

      Remove the 2 hole plugs.

    2. A01G56V

      Remove the 4 nuts from the engine mounting insulator RH.

    3. A01G4CWE02
      Text in Illustration
      *1 Jack
      *2 Wooden Block

      Using a jack and a wooden block, support the engine assembly with transaxle at the position shown in the illustration. While ensuring that there is no interference from the components surrounding the engine, tilt the engine assembly with transaxle to a position that allows the engine mounting insulator RH to be removed.

      Note


      • Do not position the wooden block on the oil pan.

      • Do not damage the components surrounding the engine assembly with transaxle.

      • Tilt the engine assembly with transaxle as little as possible.

      • Ensure that the jack and wooden block are stable.

      • Keep the engine assembly with transaxle supported until installation of the engine mounting insulator RH is complete.

    4. A01G7RR

      Remove the engine mounting insulator RH from the front frame assembly.

  25. REMOVE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH (for RH Side)


    1. A01G4P7

      Remove the bolt and 2 nuts, and separate the front lower No. 1 suspension arm sub-assembly RH from the front lower ball joint assembly.

    2. A01G9BL

      Remove the 3 bolts, nut and front lower No. 1 suspension arm sub-assembly RH from the front frame assembly.

      Note

      When removing the bolt, keep the nut from rotating.

    3. Remove the front lower arm bushing stopper from the front lower No. 1 suspension arm sub-assembly RH.