VALVE BODY ASSEMBLY INSTALLATION


  1. INSTALL MANUAL VALVE


    1. Coat the manual valve with ATF and install it to the transmission valve body assembly.

  2. INSTALL TRANSMISSION VALVE BODY ASSEMBLY


    1. Coat the O-ring of the transmission wire with ATF.

    2. A01G8VRE05
      Text in Illustration
      *a Positioning Bolt

      Confirm that the manual valve lever sub-assembly is positioned as shown in the illustration and install the transmission valve body assembly to the transaxle case with the 11 bolts.

      Torque:
      11 N*m  { 110 kgf*cm, 8 ft.*lbf }
      Bolt length
      Bolt A
      25 mm (0.984 in.)
      Bolt B
      30 mm (1.18 in.)
      Bolt C
      35 mm (1.38 in.)
      Bolt D
      45 mm (1.77 in.)
      Bolt E
      55 mm (2.17 in.)

      Note


      • When installing the transmission valve body assembly, be careful not to allow the transmission revolution sensor and transaxle case to interfere with each other.

      • Be sure to insert the pin of the manual valve lever sub-assembly into the groove on the end of the manual valve.

      • First, temporarily tighten the bolts marked *a in the illustration because they are positioning bolts.

  3. INSTALL VALVE BODY OIL STRAINER ASSEMBLY


    1. Coat a new O-ring with ATF and install it to the valve body oil strainer assembly.

      Note

      Ensure that the O-ring is not twisted or pinched.

    2. Install the valve body oil strainer assembly to the transmission valve body assembly with the 2 bolts.

      Torque:
      11 N*m  { 110 kgf*cm, 8 ft.*lbf }

  4. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY


    1. A01G6ERE03
      Text in Illustration
      *1 Transmission Oil Cleaner Magnet

      Install the 2 transmission oil cleaner magnets onto the automatic transaxle oil pan sub-assembly as shown in the illustration.

    2. Install a new automatic transaxle oil pan gasket to the automatic transaxle oil pan sub-assembly.

    3. A01G58N

      Install the automatic transaxle oil pan sub-assembly to the transaxle case with the 17 bolts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }
    4. A01G4AH

      Clean and degrease the bolt and the installation hole in the transaxle case.

    5. Apply adhesive to the bolt.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

    6. Install the bolt.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

      Note


      • In order to ensure proper sealing of the automatic transaxle oil pan sub-assembly bolts, apply adhesive to the bolts and install them within 10 minutes of adhesive application.

      • Completely remove any oil or grease from the contact surface of the transaxle case and automatic transaxle oil pan sub-assembly with the gasket before installation.

  5. INSTALL TORQUE CONVERTER ASSEMBLY


    1. A01G46J

      Engage the splines of the input shaft and turbine runner.

    2. A01G5AT

      Engage the splines of the stator shaft and the stator while turning the torque converter assembly.

      Tech Tips

      If the stator shaft splines are difficult to engage with the stator splines, move the torque converter assembly back approximately 10 mm (0.393 in.) and engage the splines while rotating the torque converter assembly.

    3. A01G9BQ

      Turn the torque converter assembly to insert the key of the oil pump drive gear into the groove of the torque converter assembly.

    4. Clean the torque converter assembly set bolt holes.

    5. A01G79SE05
      Text in Illustration
      *a Engine Surface
      *b Drive Plate Surface

      Using a vernier caliper and straightedge, measure dimension A between the transaxle contact surface of the engine and the torque converter assembly contact surface of the drive plate.

      Note

      Make sure to deduct the thickness of the straightedge.

    6. A01G6UYE01

      Using a vernier caliper and straightedge, measure dimension B shown in the illustration and check that dimension B is more than dimension A, which was measured in the previous step.

      Standard
      A + 1 mm (0.0394 in.) or more

      Note


      • Make sure to deduct the thickness of the straightedge.

      • If the automatic transaxle assembly is installed to the engine with the torque converter assembly not sufficiently inserted, the torque converter assembly may be damaged.

  6. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY

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