OIL PUMP INSTALLATION


  1. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY


    1. A01G6FE

      Apply a light coat of engine oil to 2 new oil pump gaskets and a new oil hole cover gasket.

    2. Install the 2 oil pump gaskets and oil hole cover gasket to the stiffening crankcase assembly.

    3. A01G4C4E02
      Text in Illustration
      *1 Drive Rotor Spline
      *2 Crankshaft Timing Sprocket

      Align the drive rotor spline and the crankshaft timing sprocket as shown in the illustration.

    4. Apply seal packing in a line to the timing chain cover sub-assembly as shown in the following illustration.

      A01G96DE05
      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent.
      Apply Seal Packing as Follows
      Area Seal Packing Diameter (Round) Distance from Edge of Cover to Center of Seal Packing Seal Packing Application Length
      Seal Packing Dimension (Flat)
      Dashed Line 2.5 to 3.5 mm (0.0984 to 0.0138 in.) 2.5 mm (0.0984 in.) -
      -
      A - A 2.5 to 3.5 mm (0.0984 to 0.0138 in.) 2.5 mm (0.0984 in.) -
      -
      B - B 5.0 mm (0.197 in.) 3.0 mm (0.118 in.) 28 mm (1.10 in.)
      7.0 mm (0.276 in.) or more wide and 3.0 mm (0.118 in.) or more thick
      C - C 7.0 mm (0.276 in.) 5.0 mm (0.197 in.) 25 mm (0.984 in.)
      13.0 mm (0.512 in.) or more wide and 3.0 mm (0.118 in.) or more thick
      D - D 5.0 mm (0.197 in.) 3.0 mm (0.118 in.) 26 mm (1.02 in.)
      7.0 mm (0.276 in.) or more wide and 3.0 mm (0.118 in.) or more thick
      E 2.5 to 3.5 mm (0.0984 to 0.0138 in.) 3.0 mm (0.118 in.) -
      -

      Note


      • Clean the surfaces with non-residue solvent before applying seal packing.

      • Install the timing chain cover sub-assembly within 3 minutes and tighten the bolts within 10 minutes after applying seal packing.

      • After applying seal packing to the timing chain cover sub-assembly, install the engine mounting bracket RH within 10 minutes.

      • Do not add oil for at least 2 hours after installation.

      • Do not start the engine for at least 2 hours after the installation.

    5. Temporarily install the timing chain cover sub-assembly with the 17 bolts and 2 nuts.

      A01G8SBE01
      Text in Illustration
      *1 Nut - -
      Bolt Length
      Item Length Thread Diameter
      Bolt A 30 mm (1.18 in.) 8 mm (0.315 in.)
      Bolt B 35 mm (1.38 in.) 10 mm (0.394 in.)
      Bolt C 45 mm (1.77 in.) 8 mm (0.315 in.)

      Note

      Make sure there is no oil on the bolts. If oil is found on any bolt, clean it before installation.

    6. Tighten the 17 bolts and 2 nuts in several steps, in the sequence shown in the illustration.

      Torque:
      for bolt A, C and Nut
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
      for bolt B
      55 N*m  { 561 kgf*cm, 41 ft.*lbf }

  2. INSTALL ENGINE MOUNTING BRACKET RH


    1. A01G81RE01

      Install the engine mounting bracket RH with the 5 bolts in the order shown in the illustration.

      Torque:
      for bolt 1, 2 and 3
      55 N*m  { 561 kgf*cm, 41 ft.*lbf }
      for bolt 4 and 5
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

      Note

      After applying seal packing to the timing chain cover sub-assembly, install the engine mounting bracket RH within 10 minutes.

  3. INSTALL TIMING CHAIN COVER OIL SEAL


    1. Apply MP grease to the lip of a new timing chain cover oil seal.

      Note


      • Do not allow foreign matter to contact the lip of the timing chain cover oil seal.

      • Do not allow MP grease to contact the dust seal.

    2. A01G7NXE01

      Using SST and a hammer, tap in the timing chain cover oil seal until its surface is flush with the timing chain cover edge.

      SST
      09223-22010

      Note


      • Keep the lip of the timing chain cover oil seal free from foreign matter.

      • Do not tap in the timing chain cover oil seal at an angle.

  4. INSTALL CRANKSHAFT PULLEY


    1. A01G473E13
      Text in Illustration
      *a Hold
      *b Turn

      Align the crankshaft pulley key with the key groove of the crankshaft pulley.

    2. Using SST, hold the crankshaft pulley and install the pulley bolt.

      SST
      09213-54015
      09330-00021
      Torque:
      260 N*m  { 2651 kgf*cm, 192 ft.*lbf }

      Tech Tips

      SST (Crankshaft pulley holding tool) Fixing bolt part No. : 91551-80650(2 pcs)

  5. INSTALL CRANKSHAFT POSITION SENSOR


    1. Clean and degrease the threads of the bolt for the crankshaft position sensor.

    2. A01G4DLE07
      Text in Illustration
      *1 O-ring

      Apply a light coat of engine oil to the O-ring of the crankshaft position sensor.

    3. A01G7LYE06
      Text in Illustration
      *1 Adhesive

      Apply adhesive to 2 or 3 threads of the bolt.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent.

    4. Install the crankshaft position sensor with the bolt.

      Torque:
      6.5 N*m  { 66 kgf*cm, 58 in.*lbf }

      Note

      Make sure that the O-ring is not cracked or moved out of place during installation.

    5. Connect the crankshaft position sensor connector.

  6. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY


    1. A01G6NB

      Install the V-ribbed belt tensioner assembly with the bolt.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  7. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY


    1. A01G8SQ

      Apply a light coat of engine oil to 3 new camshaft bearing cap oil hole gaskets.

    2. Install the 3 camshaft bearing cap oil hole gaskets.

    3. A01G8S8E05
      Text in Illustration
      *1 Upper Surface
      *2 Inner Lip
      *3 Outer Lip

      Visually check the spark plug tube gasket.

      OK
      Area Specified Condition
      Upper surface No scratches or deformation
      Outer lip No scratches or deformation
      Inner lip No scratches

      Tech Tips

      If the result is not as specified, replace the spark plug tube gasket.

    4. Install a new cylinder head cover gasket to the cylinder head cover sub-assembly.

      Note

      Remove any oil from the contact surfaces.

    5. A01G9PSE01
      Text in Illustration
      *1 Timing Chain Cover Sub-assembly
      *2 Camshaft Housing Sub-assembly
      *a Application width 5.0 mm (0.197 in.)
      A01G8AH Seal packing

      Apply seal packing as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Standard seal packing diameter
      3.0 to 6.0 mm (0.118 to 0.236 in.)

      Note


      • Remove any oil from the contact surfaces.

      • Install the cylinder head cover sub-assembly within 3 minutes and tighten the bolts within 15 minutes of applying seal packing.

    6. A01G8SME01

      Align the cylinder head cover sub-assembly with pin A. Then align the cylinder head cover sub-assembly with pin B and install the cylinder head cover sub-assembly.

    7. Install 3 new seal washers and the 16 bolts, and then tighten the bolts in the order shown in the illustration.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

      Note


      • Do not add oil for at least 2 hours after installation.

  8. INSTALL IGNITION COIL ASSEMBLY


    1. Install the 4 ignition coil assemblies with the 4 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Tech Tips

      Perform "Inspection After Repair" after replacing an ignition coil assembly Click here.

    2. Connect the 4 ignition coil assembly connectors.

  9. REMOVE ENGINE STAND

    Click here