OIL PUMP REMOVAL

Note

Do not remove the oil pump or oil pump relief valve from the timing chain cover sub-assembly.


  1. INSTALL ENGINE STAND

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  2. REMOVE IGNITION COIL ASSEMBLY


    1. Disconnect the 4 ignition coil assembly connectors.

    2. A01G6KB

      Remove the 4 bolts and 4 ignition coil assemblies.

  3. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY


    1. A01G8SM

      Remove the 16 bolts, 3 seal washers, cylinder head cover sub-assembly and cylinder head cover gasket.

    2. A01G8SQ

      Remove the 3 camshaft bearing cap oil hole gaskets.

  4. REMOVE CRANKSHAFT POSITION SENSOR


    1. A01G74R

      Disconnect the crankshaft position sensor connector.

    2. Remove the bolt and crankshaft position sensor.

  5. REMOVE CRANKSHAFT PULLEY


    1. A01G473E12
      Text in Illustration
      *a Hold
      *b Turn

      Using SST, hold the crankshaft pulley and loosen the pulley bolt. Further loosen the bolt until 2 or 3 threads are screwed into the crankshaft.

      SST
      09213-54015
      09330-00021

      Tech Tips

      SST (Crankshaft pulley holding tool) Fixing bolt part No. : 91551-80650(2 pcs)

    2. A01G6OPE04
      Text in Illustration
      *1 Pulley Bolt
      *a Hold
      *b Turn

      Using SST and the pulley bolt, remove the crankshaft pulley and pulley bolt.

      SST
      09950-50013   ( 09951-05010, 09952-05010, 09953-05020, 09954-05011 )

      Tech Tips

      Apply a lubricant to the threads and end of SST.

  6. REMOVE ENGINE MOUNTING BRACKET RH


    1. A01G81R

      Remove the 5 bolts and engine mounting bracket RH.

  7. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY


    1. A01G6NB

      Remove the bolt and V-ribbed belt tensioner assembly.

  8. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY


    1. A01G8OY

      Remove the 17 bolts and 2 nuts.

    2. A01G4E4

      Remove the timing chain cover sub-assembly by prying between the timing chain cover sub-assembly and cylinder head sub-assembly, camshaft housing sub-assembly, cylinder block and stiffening crankcase assembly with a screwdriver as shown in the illustration.

      Note

      Be careful not to damage the contact surfaces of the cylinder head sub-assembly, camshaft housing sub-assembly, cylinder block, stiffening crankcase assembly or timing chain cover sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

    3. A01G6FE

      Remove the 2 oil pump gaskets and oil hole cover gasket from the stiffening crankcase assembly.

  9. REMOVE TIMING CHAIN COVER OIL SEAL


    1. A01G8LVE04
      Text in Illustration
      *1 Wooden Block

      Using a screwdriver and wooden block, pry out the timing chain cover oil seal.

      Note

      Do not damage the surface of the timing chain cover oil seal press fit hole.

      Tech Tips

      Tape the screwdriver tip before use.