RADIATOR REMOVAL


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notice before proceeding with work Click here.

  2. DRAIN ENGINE COOLANT

    CAUTION:

    Do not remove the radiator cap sub-assembly, cylinder block drain cock plugs or radiator drain cock plug while the engine and radiator assembly are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. Loosen the radiator drain cock plug.

    2. Loosen the cylinder block drain cock plug. (for Bank 1)

    3. Loosen the cylinder block drain cock plug. (for Bank 2, w/ Cylinder Block Drain Cock Plug)

    4. Remove the radiator cap sub-assembly.

      A01G49BE04
      Text in Illustration
      *1 Radiator Cap Sub-assembly *2 Cylinder Block Drain Cock Plug (for Bank 1)
      *3 Cylinder Block Drain Cock Plug (for Bank 2, w/ Cylinder Block Drain Cock Plug) *4 Radiator Drain Cock Plug
      *5 Air Drain Cock Plug - -

      Tech Tips

      Collect the engine coolant in a container and dispose of it according to the regulations in your area.

  3. REMOVE FRONT LOWER BUMPER ABSORBER (w/ Front Lower Bumper Absorber)


    1. Remove the 6 screws, 6 bolts and front lower bumper absorber.

  4. REMOVE FRONT WHEEL OPENING EXTENSION PAD RH


    1. Remove the 3 screws and front wheel opening extension pad RH.

  5. REMOVE ENGINE UNDER COVER RH (w/ Front Lower Bumper Absorber)


    1. Remove the 3 clips and engine under cover RH.

  6. REMOVE ENGINE UNDER COVER RH (w/o Front Lower Bumper Absorber)


    1. Remove the 2 screws, 3 clips and engine under cover RH.

  7. REMOVE FRONT WHEEL OPENING EXTENSION PAD LH


    1. Remove the 3 screws and front wheel opening extension pad LH.

  8. REMOVE ENGINE UNDER COVER LH (w/ Front Lower Bumper Absorber)


    1. Remove the 2 clips and engine under cover LH.

  9. REMOVE ENGINE UNDER COVER LH (w/o Front Lower Bumper Absorber)


    1. Remove the 2 screws, 2 clips and engine under cover LH.

  10. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  11. REMOVE FRONT BUMPER ASSEMBLY

    Click here

  12. REMOVE BATTERY


    1. A01G966

      Disconnect the positive (+) cable from the positive (+) battery terminal.

    2. Loosen the nut and remove the bolt.

    3. Remove the battery clamp, battery and battery tray.

  13. REMOVE INLET NO. 2 AIR CLEANER


    1. A01G8C4

      Disconnect the 2 wire harness clamps and vacuum hose clamp.

    2. Remove the 2 bolts and inlet No. 2 air cleaner.

  14. REMOVE INLET NO. 1 AIR CLEANER


    1. A01G4LL

      Disengage the pin and remove the inlet No. 1 air cleaner.

  15. REMOVE RADIATOR RESERVE TANK ASSEMBLY


    1. A01G5TP

      Disconnect the radiator reserve tank hose.

    2. Remove the 2 bolts and radiator reserve tank assembly.

  16. DISCONNECT NO. 1 RADIATOR HOSE


    1. A01G4KM

      Disconnect the No. 1 radiator hose.

  17. DISCONNECT NO. 2 RADIATOR HOSE


    1. A01G462

      Disconnect the No. 2 radiator hose and clamp.

  18. DISCONNECT INLET NO. 1 OIL COOLER HOSE (w/ Oil Cooler)


    1. A01G5C0

      Disconnect the inlet No. 1 oil cooler hose.

  19. DISCONNECT NO. 2 TRANSMISSION OIL COOLER HOSE (w/ Oil Cooler)


    1. A01G6C9

      Disconnect the No. 2 transmission oil cooler hose.

  20. REMOVE HOOD LOCK ASSEMBLY

    for LHD: Click here

    for RHD: Click here

  21. REMOVE UPPER RADIATOR SUPPORT


    1. A01G8RV

      Disconnect the 3 connectors.

    2. A01G7OKE01

      Disconnect the hood lock control cable clamp and remove the 5 bolts and upper radiator support.

    3. Remove the 2 radiator support cushions from the radiator assembly.

  22. REMOVE RADIATOR ASSEMBLY


    1. A01G57T

      Disconnect the 3 clamps and connector.

    2. A01G5R7

      Remove the 4 bolts and separate the condenser assembly from the radiator assembly.

    3. A01G5OJ

      Remove the radiator assembly with fan assembly.

      Note

      Do not apply excessive force to the condenser assembly or pipe when removing the radiator assembly.

    4. Remove the 2 lower radiator supports from the radiator assembly.

    5. A01G8PD

      Release the 3 claws and lift the fan assembly from the radiator assembly.