THERMOSTAT REMOVAL


  1. DRAIN ENGINE COOLANT

    Note

    Do not remove the radiator cap sub-assembly, cylinder block drain cock plugs and radiator drain cock plug while the engine and radiator assembly are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. Loosen the radiator drain cock plug.

    2. Loosen the 2 cylinder block drain cock plugs.

    3. Remove the radiator cap sub-assembly.

      A01G49BE01
      Text in Illustration
      *1 Radiator Cap Sub-assembly *2 Cylinder Block Drain Cock Plug
      *3 Radiator Drain Cock Plug *4 Air Drain Cock Plug

      Tech Tips

      Collect the engine coolant in a container and dispose of it according to the regulations in your area.

  2. REMOVE V-RIBBED BELT

    Click here

  3. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY


    1. A01G5ZH

      Remove the bolt, No. 2 idler pulley cover plate, No. 2 idler pulley sub-assembly and idler pulley cover plate.

  4. DISCONNECT NO. 2 RADIATOR HOSE


    1. A01G4F4

      Disconnect the No. 2 radiator hose.

  5. REMOVE WATER INLET


    1. A01G51O

      Remove the 2 nuts and water inlet.

  6. REMOVE THERMOSTAT


    1. Remove the thermostat from the water inlet housing.

    2. Remove the gasket from the thermostat.