FRONT EVAPORATOR TEMPERATURE SENSOR INSTALLATION


  1. INSTALL EVAPORATOR TEMPERATURE SENSOR (NO. 1 COOLER THERMISTOR)


    1. A01G5VWE07
      Text in Illustration
      *a Fixed Part
      *b Sensor Part

      Install the evaporator temperature sensor (No. 1 cooler thermistor) as shown in the illustration.

      Part Length
      A 34.3 mm 1.35 in.
      B 20.9 mm 0.823 in.
      C 50.0 mm 1.97 in.

      Note


      • Be sure to insert the thermistor only once because reinserting it into the same position will not allow it to be firmly secured.

      • When reusing the evaporator, insert the thermistor one row next to the one that has been used previously (X in the illustration).

      • After inserting the thermistor, do not apply excessive force to the wire.

      • Directly insert the thermistor until the edge of plastic case "a" comes into contact with evaporator "b".

  2. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY


    1. Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the No. 1 cooler evaporator sub-assembly.

      Compressor oil
      ND-OIL 8 or equivalent
    2. A01G6AF

      Install the 2 O-rings to the No. 1 cooler evaporator sub-assembly.

      Note

      Keep the O-rings and O-ring fitting surfaces free of foreign matter.

    3. A01G87U

      Install the No. 1 cooler evaporator sub-assembly with evaporator temperature sensor (No. 1 cooler thermistor) to the plate cover.

    4. Engage the clamp.

      Tech Tips

      Completely cover the tube with the grommet.

    5. A01G8UI

      Engage the 7 claws.

    6. Install the plate cover with the 6 screws.

  3. INSTALL COOLER EXPANSION VALVE


    1. A01G7KG

      Using a 4 mm hexagon wrench, install the cooler expansion valve with the 2 hexagon bolts.

      Torque:
      3.5 N*m  { 36 kgf*cm, 31 in.*lbf }

  4. INSTALL HEATER PACKING


    1. A01G96A

      Install the heater packing as shown in the illustration.

  5. INSTALL AIR CONDITIONING HARNESS ASSEMBLY


    1. Engage each clamp to install the air conditioning harness assembly.

    2. Connect each connector.

  6. INSTALL BLOWER ASSEMBLY


    1. A01G8UZ

      Engage the 2 claws.

    2. Engage the 2 guides as shown in the illustration.

    3. Install the blower assembly with the 2 screws.

    4. Connect the connector.

    5. Engage each clamp.

  7. INSTALL AIR CONDITIONING UNIT ASSEMBLY

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