COMPRESSOR (for 2AR-FE) REMOVAL


  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM


    1. Start the engine.

    2. Operate the cooler compressor under the conditions shown below:

      Item Condition Indicator
      Operating Time 3 minutes or more -
      Temperature setting Max cool -
      Blower speed High A01G9SU
      Engine Idling -
      A/C switch On A01G57E

      This causes most of the compressor oil from the various components of the A/C system to collect in the A/C compressor.

      Tech Tips

      It is not necessary to operate the cooler compressor if the A/C does not operate because of compressor lock, etc.

    3. Stop the engine.

    4. Recover the refrigerant from the A/C system using a refrigerant recovery unit.

      Tech Tips

      Use the refrigerant recovery unit in accordance with the manufacturer's instruction manual.

  2. REMOVE RADIATOR ASSEMBLY

    Click here

  3. REMOVE V-RIBBED BELT

    Click here

  4. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE


    1. A01G8N6

      Remove the bolt and disconnect the No. 1 cooler refrigerant discharge hose from the compressor assembly with pulley.

    2. Remove the O-ring from the No. 1 cooler refrigerant discharge hose.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  5. DISCONNECT NO. 1 COOLER REFRIGERANT SUCTION HOSE


    1. A01G9JG

      Remove the bolt and disconnect the No. 1 cooler refrigerant suction hose from the compressor assembly with pulley.

    2. Remove the O-ring from the No. 1 cooler refrigerant suction hose.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  6. REMOVE COMPRESSOR ASSEMBLY WITH PULLEY


    1. A01G5FY

      Remove the bolt.

    2. Disconnect the 2 connectors.

    3. A01G4XX

      Remove the 2 bolts and 2 nuts.

    4. A01G95X

      Using an E8 "TORX" socket, remove the 2 stud bolts and compressor assembly with pulley.

      Tech Tips

      Remove the compressor assembly with pulley from the vehicle with the stud bolts remaining in the compressor assembly with pulley.