RADIATOR REMOVAL


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notice before proceeding with work Click here.

  2. DRAIN ENGINE COOLANT

    Note

    Do not remove the radiator cap sub-assembly or radiator drain cock plug while the engine and radiator assembly are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. Loosen the radiator drain cock plug.

    2. Remove the radiator cap sub-assembly.

      A01G5I0E01
      Text in Illustration
      *1 Radiator Cap Sub-assembly *2 Radiator Drain Cock Plug

      Tech Tips

      Collect the engine coolant in a container and dispose of it according to the regulations in your area.

  3. REMOVE FRONT WHEEL OPENING EXTENSION PAD RH

  4. REMOVE FRONT WHEEL OPENING EXTENSION PAD LH

  5. REMOVE ENGINE UNDER COVER RH

  6. REMOVE ENGINE UNDER COVER LH

  7. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  8. REMOVE FRONT BUMPER ASSEMBLY

    Click here

  9. REMOVE INLET AIR CLEANER ASSEMBLY


    1. A01G7TY

      Remove the 2 bolts and inlet air cleaner assembly.

  10. REMOVE RADIATOR RESERVE TANK ASSEMBLY


    1. A01G9KG

      Disconnect the radiator reserve tank hose.

    2. Remove the 2 bolts and radiator reserve tank assembly.

  11. DISCONNECT NO. 1 RADIATOR HOSE


    1. A01G6ZD

      Disconnect the No. 1 radiator hose.

  12. DISCONNECT NO. 2 RADIATOR HOSE


    1. A01G4IG

      Disconnect the No. 2 radiator hose and clamp.

  13. REMOVE HOOD LOCK ASSEMBLY

    for LHD: Click here

    for RHD: Click here

  14. REMOVE UPPER RADIATOR SUPPORT


    1. A01G8RV

      Disconnect the 3 connectors.

    2. A01G9Q3E01

      Disconnect the hood lock control cable clamp and remove the 5 bolts and upper radiator support.

    3. Remove the 2 radiator support cushions.

  15. REMOVE RADIATOR ASSEMBLY


    1. A01G7L2

      Disconnect the 2 clamps and 2 connectors.

    2. A01G5R7

      Remove the 4 bolts and separate the condenser assembly from the radiator assembly.

    3. A01G5UN

      Remove the radiator assembly with fan assembly.

      Note

      Do not apply excessive force to the condenser assembly or pipe when removing the radiator assembly.

    4. Remove the 2 lower radiator supports.

    5. A01G7Q2

      Release the 3 claws and lift the fan assembly from the radiator assembly.