FUEL PUMP DISASSEMBLY


  1. REMOVE FUEL SENDER GAUGE ASSEMBLY


    1. A01G4UUE01
      Text in Illustration
      *1 Tube
      *a Protective Tape

      Using a screwdriver with its tip wrapped in protective tape, disconnect the wire harness clamp as shown in the illustration.

      Note

      Do not damage the tube and wire harness.

    2. Disconnect the wire harness clamp.

      Note

      Do not damage the wire harness.

    3. A01G44S

      Remove the 2 wire harness protectors from the wire harness.

      Note

      Do not damage the wire harness.

    4. A01G757

      Disconnect the connector of the fuel sender gauge assembly.

    5. A01G7N5

      Release the lock as shown in the illustration and slide the fuel sender gauge assembly to remove it.

  2. REMOVE FUEL PUMP WITH FILTER ASSEMBLY


    1. A01G54L

      Disconnect the connector of the fuel pump harness.

    2. A01G7FD

      Disconnect the fuel pump filter hose.

    3. A01G8TNE01
      Text in Illustration
      *1 Tube
      *2 Fuel Sub-tank

      Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the fuel filter and fuel pump with filter assembly from the fuel sub-tank.

      Note

      Do not do anything which may separate the tube from either the fuel suction plate sub-assembly or fuel filter, such as applying excessive force to the tube Click here.

    4. A01G965

      Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the No. 1 fuel suction support.

    5. A01G7OPE01
      Text in Illustration
      *1 Fuel Filter
      *2 Suction Filter

      Using a screwdriver with its tip wrapped in protective tape, disengage the 5 claws and remove the fuel pump with filter assembly from the fuel filter.

      Note


      • Do not damage the fuel filter.

      • Do not remove the suction filter.

      • Do not use either the fuel pump or the suction filter if the suction filter is removed from the fuel pump.

    6. A01G496

      Disconnect the fuel pump harness connector.

    7. A01G8INE01
      Text in Illustration
      *1 Fuel Pump Filter Seal
      *a 5.0 mm (0.197 in.)

      Remove the fuel pump filter seal from the fuel pump with filter assembly. If the fuel pump filter seal still remains in the fuel filter, remove it using a wire tip (1 mm diameter) that is formed as shown in the illustration.

      Note

      Be careful not to damage the sealing surface.

    8. A01G49X

      Remove the fuel pump spacer from the fuel pump with filter assembly.