FUEL PUMP REMOVAL

Tech Tips

Perform "Inspection After Repair" after replacing the fuel pump with filter assembly Click here.


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notice before proceeding with work Click here.

  2. DISCHARGE FUEL SYSTEM PRESSURE

    Click here

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  4. REMOVE REAR SEAT CUSHION ASSEMBLY


    1. A01G6Q7E01
      Text in Illustration
      *1 Rear Seatback Hinge Hook

      Disengage the 2 hooks <A> on the front side of the rear seat cushion assembly from the vehicle body as shown in the illustration.

      Standard Measurement
      a 100 mm (3.94 in.) or less

      Note

      Follow the instructions below carefully as the cushion frame can be deformed easily.


      1. Choose a hook to disengage first. Place your hands near the hook as shown in the illustration. Then lift the rear seat cushion to disengage the hook.

      2. Repeat the step above for the other hook.

    2. Disengage the 2 hooks <B> on the rear side of rear seat cushion assembly from the rear seatback hinge hook.

    3. A01G4F5E01
      Text in Illustration
      *1 Buckle of the Rear Seat Inner with Center Belt Assembly LH
      *2 Buckle of the Rear Seat Inner with Center Belt Assembly RH

      Remove the buckle of the rear seat inner with center belt assembly LH and buckle of the rear seat inner with center belt assembly RH from the rear seat cushion assembly.

    4. w/ Climate Control Seat System:


      1. Disconnect the rear seat heater connector.

    5. Remove the rear seat cushion assembly.

      Note

      Be careful not to damage the vehicle body.

  5. REMOVE REAR FLOOR SERVICE HOLE COVER


    1. A01G7NK

      Remove the rear floor service hole cover.

    2. Disconnect the fuel pump connector.

  6. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. A01G77WE01
      Text in Illustration
      *1 Tube Joint Clip
      *2 Fuel Tube Joint
      *3 Fuel Tank Main Tube Sub-assembly
      *4 O-ring
      *5 Fuel Suction Plate Sub-assembly

      Remove the tube joint clip, and pull out the fuel tube joint of the fuel tank main tube sub-assembly.

      Note


      • Remove any dirt or foreign matter on the fuel tube joint before performing this work.

      • Do not allow any scratches or foreign matter to get on the parts when disconnecting them as the fuel tube joint has an O-ring that seals the pipe.

      • Only disconnect the fuel tube joint by hand.

      • Do not forcibly bend, twist or turn the fuel tank main tube sub-assembly.

      • Protect the disconnected part by covering it with a plastic bag after disconnecting the fuel tube joint.

      • If the fuel tube joint and fuel suction plate sub-assembly are stuck, push and pull to release them.

  7. DISCONNECT FUEL EMISSION HOSE


    1. A01G79A

      Loosen the clip and disconnect the fuel emission hose from the fuel suction tube with pump and gauge assembly.

  8. DISCONNECT NO. 2 CHARCOAL CANISTER OUTLET HOSE


    1. A01G541

      Loosen the clip and disconnect the No. 2 charcoal canister outlet hose from the fuel suction tube with pump and gauge assembly.

  9. REMOVE FUEL TANK VENT TUBE SET PLATE


    1. A01G56J

      Remove the 8 bolts and fuel tank vent tube set plate.

  10. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY


    1. A01G8FBE01
      Text in Illustration
      *1 Retainer
      *2 Fuel Suction Tube Set Gasket
      *3 Fuel Cut-off Tube

      Using a screwdriver with its tip wrapped in protective tape, pull the retainer to disengage the lock claws and pull out the fuel cut-off tube.

    2. Remove the fuel suction tube with pump and gauge assembly from the fuel tank sub-assembly.

      Note


      • Make sure that the fuel sender gauge arm does not bend.

      • Do not damage the tube and fuel pump harness.

    3. Remove the fuel suction tube set gasket from the fuel suction tube with pump and gauge assembly.