ENGINE UNIT REMOVAL


  1. REMOVE ENGINE HANGERS


    1. A01G77FE18
      Text in Illustration
      *1 No. 1 Engine Hanger
      *2 No. 2 Engine Hanger
      *a Bank 1
      *b Bank 2

      Remove the 4 bolts and 2 engine hangers.

  2. REMOVE INTAKE AIR SURGE TANK ASSEMBLY


    1. A01G9QYE01
      Text in Illustration
      *A Type A
      *B Type B

      Disconnect the ventilation hose from the intake air surge tank assembly.

    2. Disconnect the hose clamp and union to check valve hose.

    3. A01G66K

      Disconnect the connector and wire harness clamp from the throttle body assembly.

    4. Disconnect the 2 water by-pass hoses and fuel vapor feed hose.

    5. A01G4H7

      Disconnect the connector from the intake air control valve assembly.

    6. A01G4FU

      Remove the bolt and vacuum hose clamp from the throttle body bracket.

    7. A01G7HH

      Remove the bolt and separate the throttle body bracket from the intake air surge tank assembly.

    8. A01G5H8

      Remove the bolt and separate the No. 1 surge tank stay from the intake air surge tank assembly.

    9. A01G57K

      Remove the 2 nuts from the intake air surge tank assembly.

    10. Using a 5 mm hexagon socket wrench, remove the 4 bolts.

    11. A01G8QN

      Remove the intake air surge tank assembly and 3 gaskets.

  3. REMOVE NO. 1 SURGE TANK STAY


    1. A01G7LE

      Remove the bolt and No. 1 surge tank stay.

  4. REMOVE THROTTLE BODY BRACKET


    1. A01G6MU

      Remove the bolt and throttle body bracket.

  5. REMOVE IGNITION COIL ASSEMBLY


    1. A01G8A8

      Remove the nut.

    2. Disconnect the 2 harness clamps.

    3. A01G9L4

      Disconnect the 6 ignition coil assembly connectors.

    4. A01G5N3

      Remove the 6 bolts and 6 ignition coil assemblies.

  6. REMOVE NO. 2 ENGINE MOUNTING STAY RH


    1. A01G76Q

      Remove the bolt and No. 2 engine mounting stay RH.

  7. REMOVE INTAKE MANIFOLD


    1. A01G4HJE01
      Text in Illustration
      *1 nut

      Uniformly loosen and remove the 6 bolts and 4 nuts.

    2. Remove the intake manifold and 2 gaskets.

  8. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH


    1. A01G9M0

      Uniformly loosen and remove the 6 nuts.

    2. Remove the exhaust manifold sub-assembly RH and gasket.

  9. REMOVE NO. 2 ENGINE OIL LEVEL DIPSTICK GUIDE


    1. A01G88F

      Remove the engine oil level dipstick.

    2. Remove the bolt and No. 2 engine oil level dipstick guide.

    3. A01G49S

      Remove the O-ring from the No. 2 engine oil level dipstick guide.

  10. REMOVE NO. 2 MANIFOLD STAY


    1. A01G4BD

      Remove the bolt, nut and No. 2 manifold stay.

  11. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR


    1. A01G8SF

      Remove the 3 bolts and No. 2 exhaust manifold heat insulator.

  12. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH


    1. A01G6LJ

      Uniformly loosen and remove the 6 nuts.

    2. Remove the exhaust manifold sub-assembly LH and gasket.

  13. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY


    1. A01G4FI

      Remove the 5 bolts and V-ribbed belt tensioner assembly.

  14. REMOVE NO. 2 TIMING GEAR COVER


    1. A01G536

      Remove the 2 bolts and No. 2 timing gear cover.

  15. REMOVE WATER PUMP PULLEY


    1. A01G7XIE01

      Using SST, hold the water pump pulley.

      SST
      09960-10010   ( 09962-01000, 09963-00700 )

    2. Remove the 4 bolts and water pump pulley.

  16. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY


    1. A01G5ZH

      Remove the bolt, No. 2 idler pulley cover plate, No. 2 idler pulley sub-assembly and idler pulley cover plate.

  17. REMOVE NO. 1 VACUUM SWITCHING VALVE


    1. A01G755

      Remove the bolt and No. 1 vacuum switching valve.

  18. REMOVE ENGINE OIL PRESSURE SWITCH ASSEMBLY


    1. A01G7IQE01
      Text in Illustration
      *A w/ Oil Cooler
      *B w/o Oil Cooler

      Using a 24 mm deep socket wrench, remove the engine oil pressure switch assembly.

  19. REMOVE KNOCK CONTROL SENSOR


    1. A01G9RO

      Disconnect the 2 knock control sensor connectors.

    2. Remove the 2 bolts and 2 knock control sensors.

  20. REMOVE KNOCK SENSOR WIRE


    1. A01G82A

      Disconnect the 3 clamps and remove the knock sensor wire from the engine assembly.

  21. REMOVE ENGINE COOLANT TEMPERATURE SENSOR


    1. A01G4AK

      Using a 19 mm deep socket wrench, remove the engine coolant temperature sensor and gasket.

  22. REMOVE ENGINE OIL LEVEL SENSOR


    1. A01G6RS

      Remove the 4 bolts and engine oil level sensor and gasket.