THROTTLE BODY REMOVAL


  1. DRAIN ENGINE COOLANT

    Note

    Do not remove the radiator cap sub-assembly or radiator drain cock plug while the engine and radiator assembly are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. Loosen the radiator drain cock plug.

    2. Remove the radiator cap sub-assembly.

      A01G5I0E01
      Text in Illustration
      *1 Radiator Cap Sub-assembly *2 Radiator Drain Cock Plug

      Tech Tips

      Collect the engine coolant in a container and dispose of it according to the regulations in your area.

  2. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY


    1. A01G6L6

      Lift the rear of the No. 1 engine cover sub-assembly to detach it from the 2 pins.

    2. Lift the front of the No. 1 engine cover sub-assembly to detach the it from the pin and remove it.

      Note

      Attempting to disengage both front and rear pins at the same time may cause the No. 1 engine cover sub-assembly to break.

  3. REMOVE AIR CLEANER CAP SUB-ASSEMBLY


    1. A01G6TI

      Disconnect the vacuum switching valve assembly from the air cleaner cap sub-assembly.

    2. A01G9UT

      Disconnect the mass air flow meter connector and separate the 2 wire harness clamps from the air cleaner cap sub-assembly.

    3. A01G7KC

      Separate the fuel vapor feed hose from the air cleaner cap sub-assembly.

    4. A01G481

      Disconnect the ventilation hose from the cylinder head cover.

    5. A01G7ME

      Loosen the hose clamp and disconnect the air cleaner cap sub-assembly from the throttle with motor body assembly.

    6. A01G64N

      Release the 2 clamps and remove the air cleaner cap sub-assembly.

  4. REMOVE THROTTLE WITH MOTOR BODY ASSEMBLY


    1. A01G71O

      Disconnect the fuel tube from the fuel tube bracket.

    2. Disconnect the throttle with motor body assembly connector.

    3. A01G9OC

      Disconnect the No. 1 water by-pass hose from the throttle with motor body assembly.

    4. Disconnect the No. 2 water by-pass hose from the throttle with motor body assembly.

    5. A01G825

      Remove the 4 bolts, throttle with motor body assembly and fuel tube bracket.

    6. A01G722

      Remove the bolt and fuel tube bracket.

    7. A01G6CY

      Remove the gasket from the intake manifold.