EXHAUST PIPE INSTALLATION


  1. INSTALL TAIL EXHAUST PIPE BAFFLE SUB-ASSEMBLY (w/ Tail Exhaust Pipe Baffle)


    1. A01G7LPE01
      Text in Illustration
      *a Protruding Part
      *b Concave

      Align the concave area of each new tail exhaust pipe baffle sub-assembly with the protruding part of the tail exhaust pipe assembly as shown in the illustration.

    2. Using a plastic hammer, uniformly tap the 2 new tail exhaust pipe baffle sub-assemblies onto the tail exhaust pipe assembly.

    3. A01G5C2E01
      Text in Illustration
      *a Tail Exhaust Pipe Baffle Sub-assembly Edge
      *b Concave
      *c Protruding Part

      Check that the concave area of each tail exhaust pipe baffle sub-assembly is aligned with the protruding part on the bottom of the tail exhaust pipe assembly as shown in the illustration.

      Tech Tips

      Adjust the tail exhaust pipe baffle sub-assembly if necessary.

  2. INSTALL FRONT EXHAUST PIPE ASSEMBLY


    1. A01G74K
      Text in Illustration
      *1 Exhaust Manifold Converter Sub-assembly
      *2 Gasket
      *3 Wooden Block

      Using a vernier caliper, measure the free length of the compression springs.

      Minimum 40.5 mm (1.59 in.)

      Tech Tips

      If the free length is less than minimum, replace the compression spring.

    2. Fully insert a new gasket to the exhaust manifold converter sub-assembly.

    3. A01G5OXE17
      Text in Illustration
      *1 Exhaust Manifold Converter Sub-assembly
      *2 Front Exhaust Pipe Assembly
      *3 Gasket
      *a Space between flanges: 8.5 mm (0.335 in.)

      Using a plastic hammer and wooden block, tap in the new gasket until its surface is flush with the exhaust manifold converter sub-assembly.

      Note


      • Be careful with the installation direction of the gasket.

      • Do not reuse the gasket.

      • Do not damage the gasket.

      • Do not push in the gasket by using the exhaust pipe when connecting it.

    4. Connect the front exhaust pipe assembly to the exhaust pipe support.

    5. Install the front exhaust pipe assembly with the 2 bolts and 2 compression springs.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

      Tech Tips

      After the installation, check that the gaps between the flanges of the exhaust manifold converter sub-assembly and front exhaust pipe assembly are consistent front-to-rear and left-to-right.

      A01G847E01

  3. INSTALL CENTER EXHAUST PIPE ASSEMBLY


    1. Install a new gasket to the front exhaust pipe assembly.

    2. Connect the center exhaust pipe assembly to the exhaust pipe support.

    3. Install the center exhaust pipe assembly with the 2 nuts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  4. INSTALL TAIL EXHAUST PIPE ASSEMBLY


    1. A01G74K
      Text in Illustration
      *1 Center Exhaust Pipe Assembly
      *2 Gasket
      *3 Wooden Block

      Using a vernier caliper, measure the free length of the compression springs.

      Minimum 38.5 mm (1.52 in.)

      Tech Tips

      If the free length is less than minimum, replace the compression spring.

    2. Fully insert a new gasket to the center exhaust pipe assembly.

    3. A01G5OXE17
      Text in Illustration
      *1 Tail Exhaust Pipe Assembly
      *2 Center Exhaust Pipe Assembly
      *3 Gasket
      *a Space between flanges: 6.5 mm (0.256 in.)

      Using a plastic hammer and wooden block, tap in the new gasket until its surface is flush with the center exhaust pipe assembly.

      Note


      • Be careful with the installation direction of the gasket.

      • Do not reuse the gasket.

      • Do not damage the gasket.

      • Do not push in the gasket by using the exhaust pipe when connecting it.

    4. Connect the tail exhaust pipe assembly to the 3 exhaust pipe supports.

    5. Install the tail exhaust pipe assembly with the 2 bolts and 2 compression springs.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

      Tech Tips

      After the installation, check that the gaps between the flanges of the center exhaust pipe assembly and tail exhaust pipe assembly are consistent front-to-rear and left-to-right.

      A01G6F0E01

  5. INSTALL TAIL EXHAUST PIPE LH


    1. Install a new gasket to the center exhaust pipe assembly.

    2. Connect the tail exhaust pipe LH to the 2 exhaust pipe supports.

    3. Install the tail exhaust pipe LH with the 2 nuts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  6. INSTALL HEATED OXYGEN SENSOR


    1. A01G8AEE01
      Text in Illustration
      *a

      Fulcrum Length

      30 mm
      *b

      Fulcrum Length

      300 mm

      Using SST, install the heated oxygen sensor to the front exhaust pipe.

      SST
      09224-00010
      Torque:
      without SST
      44 N*m  { 449 kgf*cm, 32 ft.*lbf }
      with SST
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }

      Note


      • The "with SST" torque value is effective when using SST with a fulcrum length of 30 mm (1.18 in.) and a torque wrench with a fulcrum length of 300 mm (11.8 in.) Click here

      • The "with SST" torque value is effective when SST is parallel to the torque wrench.

    2. Connect the heated oxygen sensor connector.

  7. INSPECT FOR EXHAUST GAS LEAK