HEADLIGHT ASSEMBLY DISASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. REMOVE FRONT TURN SIGNAL LIGHT BULB


    1. A0004W6

      Turn the headlight cord with the front turn signal light bulb as shown in the illustration to disconnect it.

    2. Remove the front turn signal light bulb from the front turn signal light cord.

  2. REMOVE HEADLIGHT CORD


    1. A0007WT

      Disengage the claw and 3 clamps to remove the headlight cord from the headlight assembly.

  3. REMOVE HEADLIGHT COVER (for Halogen Headlight)


    1. A0007GC

      Turn the headlight cover as shown in the illustration to remove it.

  4. REMOVE HEADLIGHT BULB (for Halogen Headlight)


    1. A00082T

      Disconnect the connector.

    2. A0005SF

      Turn the headlight bulb as shown in the illustration to remove it.

      Note

      Do not touch the bulb glass.

  5. REMOVE HEADLIGHT LENS


    1. A0009F8E06
      Text in Illustration
      *a Screw
      *b "TORX" Screw

      Remove the 5 screws.

    2. Using a T20H "TORX" driver, remove the "TORX" screw.

    3. A0006MV

      Remove the 3 screws.

    4. A0007RV

      Using a dryer, heat the backside of the headlight assembly.

      Note

      If the headlight is heated unevenly, it will deform or melt.

    5. A0008CO

      Disengage the 6 claws and remove the headlight lens.

      Note


      • Wear rubber gloves when handling the headlight lens.

      • Do not touch the lens or the aluminum surfaces with bare hands.

      • If there are fingerprints on the aluminum surfaces, wipe them off with a soft cloth.

      • If there are fingerprints on the inner side of the headlight lens, replace the headlight lens.

      • Do not allow dirt or foreign matter to get on the inner side of the headlight lens.

      Tech Tips

      If the headlight lens cannot be removed even after heating, using a screwdriver with its tip wrapped with protective tape, lift the headlight lens. Be careful not to damage the headlight lens and housing.

    6. A0005W6

      Disconnect the connector.

  6. REMOVE HEADLIGHT LENS GASKET


    1. A0003SH

      Remove the headlight lens gasket from the headlight unit assembly.

  7. REMOVE HEADLIGHT UNIT


    1. A0008Y5

      Disengage the clamp.

    2. Remove the 7 screws and protector.

    3. A00083Y

      Remove headlight unit.

      Note


      • Do not touch the headlight unit or the aluminum surfaces with bare hands.

      • If there are fingerprints on the aluminum surfaces, wipe them off with a soft cloth.

  8. REMOVE LIGHT CONTROL ECU


    1. A0005CJ

      Disconnect the connector.

    2. Remove the 2 screws and light control ECU from the headlight unit as shown in the illustration.

  9. REMOVE LIGHT CONTROL ECU (for LED Headlight)


    1. A0005D4

      Disconnect the connector.

    2. Remove the 2 screws and light control ECU from the headlight unit as shown in the illustration.

  10. REMOVE HEADLIGHT SWIVEL MOTOR


    1. A0005WS

      Remove the 2 screws and reflector from the body assembly.

    2. A0006XDE04

      Disconnect the 2 connectors and disengage the 2 claws.

    3. Before removing the unit assembly A, measure and note the dimensions A and B in the illustration.

    4. A000866E04
      Text in Illustration
      *a Aiming Screw

      Rotate the 2 aiming screws counterclockwise.

    5. Remove the unit assembly A from the body assembly.

    6. A0007O9

      Remove the screw.

    7. Move the headlight swivel motor as shown in the illustration and remove it from the unit assembly A.

    8. A0005XH

      Remove the attachment.