HEADLIGHT ASSEMBLY DISASSEMBLY

PROCEDURE


  1. REMOVE HEADLIGHT CORD


    1. A0008SA

      Disconnect the 2 connectors.

    2. Disengage the 2 clamps and remove the headlight cord from the headlight assembly.

  2. REMOVE NO. 1 HEADLIGHT BULB


    1. A000959

      Turn the No. 1 headlight bulb in the direction indicated by the arrow shown in the illustration, and remove it.

      Note

      Do not touch the bulb glass.

  3. REMOVE NO. 1 HEADLIGHT COVER (for HID Headlight)


    1. A0005HU

      Turn the No. 1 headlight cover in the direction indicated by the arrow shown in the illustration, and remove it.

  4. REMOVE DISCHARGE HEADLIGHT BULB (for HID Headlight)


    1. A0006ED

      Turn the socket of the headlight light control ECU sub-assembly in the direction indicated by the arrow shown in the illustration, and disconnect it.

    2. A0008OAE02

      Release the set spring as shown in the illustration and remove the discharge headlight bulb.

      Note

      Do not touch the bulb glass.

  5. REMOVE NO. 2 HEADLIGHT BULB (for Halogen Headlight)


    1. A0005TL

      Turn the No. 2 headlight bulb in the direction indicated by the arrow shown in the illustration, and remove it.

      Note

      Do not touch the bulb glass.

  6. REMOVE HEADLIGHT SOCKET COVER


    1. A0007UW

      Remove the 3 screws and socket fixture from the headlight assembly.

    2. A0006RW

      Remove the headlight socket cover from the headlight assembly.

    3. for Halogen Headlight:


      1. A0003S1

        Remove the headlight socket cover from the headlight assembly.

  7. REMOVE HEADLIGHT LIGHT CONTROL ECU SUB-ASSEMBLY (for HID Headlight)


    1. A0003MG

      Remove the 4 screws and disconnect the headlight light control ECU sub-assembly from the headlight assembly.

    2. A0005AS

      Disconnect the connector and remove the headlight light control ECU sub-assembly.

  8. REMOVE HEADLIGHT GASKET (for HID Headlight)


    1. A0003SC

      Remove the headlight gasket.

      Note

      After the headlight gasket is removed, be sure to replace it with a new one. Failure to do so may cause water ingress.

  9. REMOVE FRONT TURN SIGNAL LIGHT BULB


    1. A0005PU

      Turn the front turn signal light socket with the front turn signal light bulb in the direction indicated by the arrow shown in the illustration, and remove them as a unit.

    2. Remove the front turn signal light bulb from the front turn signal light socket.

  10. REMOVE HEADLIGHT LEVELING MOTOR


    1. A0005EN

      Remove the screw.

    2. Disengage the guide and remove the bracket from the headlight assembly.

    3. A00076AE02
      Text in Illustration
      *1 Aiming Screw

      Turn the aiming screw of the headlight leveling motor in the direction indicated by the arrow (1) shown in the illustration.

      Tech Tips


      • Turn the aiming screw until the headlight leveling motor can be moved in the direction indicated by the arrow (2) shown in the illustration.

      • Make sure to remember the number of aiming screw rotations.

    4. Turn the headlight leveling motor in the direction indicated by the arrow (2) shown in the illustration.

      Tech Tips

      When removing the headlight leveling motor of the headlight assembly RH, turn the headlight leveling motor in the opposite direction of the arrow (2) shown in the illustration.

    5. A000567E02
      Text in Illustration
      *1 Aiming Screw

      Turn the aiming screw of the headlight leveling motor in the direction indicated by the arrow (3) shown in the illustration to disengage the shaft.

      Tech Tips

      Make sure to remember the number of aiming screw rotations.

    6. Pull out the headlight leveling motor in the direction indicated by the arrow (4) shown in the illustration to remove it.

  11. REMOVE HEADLIGHT LEVELING MOTOR BASE PACKING


    1. Remove the headlight leveling motor base packing.

      Note

      After the headlight leveling motor base packing is removed, be sure to replace it with a new one. Failure to do so may cause water ingress.

  12. REMOVE HEADLIGHT LENS


    1. A0004TZE01
      Text in Illustration
      *1 Screw
      *2 "TORX" Screw

      Remove the 3 screws.

    2. Using a T20H "TORX" driver, remove the "TORX" screw.

    3. A000615

      Remove the 3 screws.

    4. A00064E

      Using a dryer, heat the backside of the headlight assembly.

      Note

      If the headlight is heated unevenly, it will deform or melt.

    5. A00058S

      Disengage the 9 claws and remove the headlight lens.

      Note


      • Wear rubber gloves when handling the headlight lens.

      • Do not touch the lens or the aluminum surfaces with bare hands.

      • If there are fingerprints on the aluminum surfaces, wipe them off with a soft cloth.

      • If there are fingerprints on the back of the headlight lens, replace the headlight lens.

      • Do not allow dirt or foreign matter to get on the headlight lens.

      Tech Tips

      If the lens cannot be removed even after heating, using a screwdriver with its tip wrapped in tape, lift the lens. Be careful not to damage the headlight lens and housing.

  13. REMOVE HEADLIGHT LENS GASKET


    1. A0003V3

      Remove the headlight lens gasket from the housing.

  14. REMOVE HEADLIGHT UNIT


    1. A000798

      Disconnect the connector.

    2. Remove the 3 screws and headlight unit from the housing.