REAR DOOR DISASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the auxiliary battery negative (-) terminal. Therefore, make sure to read the disconnecting the cable from the auxiliary battery negative (-) terminal notices before proceeding with work Click here.

  2. REMOVE LUGGAGE TRIM SERVICE HOLE COVER

    Click here

  3. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  4. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG


    1. A0006GP

      Using a moulding remover, disengage the 3 claws and remove the rear door inside handle bezel plug as shown in the illustration.

  5. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL


    1. A0004B7

      Using a moulding remover, disengage the 2 clips, 4 claws and 2 guides as shown in the illustration.

    2. Disconnect the connector and remove the rear power window regulator switch assembly with rear door armrest base panel.

  6. REMOVE DOOR PULL HANDLE COVER


    1. A0006VP

      Remove the door pull handle cover.

  7. REMOVE REAR DOOR NO. 1 STIFFENER CUSHION


    1. A0004WL

      Remove the screw and rear door No. 1 stiffener cushion.

  8. REMOVE COURTESY LIGHT ASSEMBLY

    Click here

  9. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY


    1. A000713E04
      Text in Illustration
      *1 Protective Tape

      Put protective tape around the rear door panel.

    2. A00071V

      Remove the 3 screws.

    3. A0008G7

      Using a clip remover, disengage the 8 clips.

    4. A0006M6E01
      Text in Illustration
      *1 Reference Boss
      *2 Rear Door Inner Glass Weatherstrip

      Pull out the rear door trim board sub-assembly in the direction indicated by the arrow as shown in the illustration.

    5. Disengage the reference boss from the rear door panel.

    6. Using a screwdriver, disengage the 4 claws and disconnect the rear door trim board sub-assembly.

    7. w/ Illumination:


      1. Disconnect the connector.

    8. for 15 Speakers:


      1. Disconnect the connector.

    9. A00073C

      Disconnect the rear door lock remote control cable assembly and rear door inside locking cable assembly to remove the rear door trim board sub-assembly.

    10. A000406

      Remove the No. 1 door scuff plate clamp.

  10. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY


    1. A0007EE

      Disengage the claw and 2 guides, and remove the rear door inside handle sub-assembly.

  11. REMOVE REAR DOOR TRIM ORNAMENT SUB-ASSEMBLY (for Wood Panel)


    1. w/ Illumination:


      1. A00055G

        Disengage the 3 clamps.

    2. A0008G8

      Remove the 11 screws and rear door trim ornament assembly.

    3. A0008PR

      Remove the screw.

    4. Disengage the claw and remove the rear door trim ornament sub-assembly.

  12. REMOVE REAR NO. 2 SPEAKER ASSEMBLY (for 15 Speakers)

    Click here

  13. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP


    1. A0005ER

      Remove the rear door inner glass weatherstrip.

  14. REMOVE REAR SIDE CURTAIN ASSEMBLY (w/ Rear Door Sunshade)


    1. A0007JS

      Disengage the 2 clips and remove the rear side curtain assembly.

  15. REMOVE REAR SPEAKER ASSEMBLY

    Click here

  16. REMOVE REAR DOOR ARMREST SET BRACKET


    1. A0006CG

      Remove the 2 screws and rear door armrest set bracket.

  17. REMOVE REAR DOOR SERVICE HOLE COVER


    1. A0006DH

      Disconnect the connector.

    2. Disengage the 2 clamps and remove the rear door service hole cover.

      Tech Tips

      Remove any remaining butyl tape from the rear door door.

  18. REMOVE REAR DOOR CHECK ASSEMBLY


    1. A00091HE07
      Text in Illustration
      *1 Bolt (A)
      *2 Bolt (B)

      Remove the 3 bolts and rear door check assembly.

  19. REMOVE REAR DOOR WEATHERSTRIP


    1. A0003Q7E01
      Text in Illustration
      *1 Double-sided Tape

      Using a clip remover, disengage the 22 clips and guide, and remove the rear door weatherstrip.

  20. REMOVE REAR DOOR FRAME GARNISH


    1. A0008SF

      Disengage the 3 claws and remove the rear door frame garnish.

  21. REMOVE REAR DOOR GLASS RUN


    1. A0009BO

      Remove the rear door glass run.

  22. REMOVE REAR DOOR NO. 1 VENT SEAL


    1. A00043J

      Remove the rear door No. 1 vent seal.

  23. REMOVE REAR DOOR LOWER WINDOW FRAME SUB-ASSEMBLY


    1. A0003VN

      Remove the 2 bolts and screw, and rear door lower window frame sub-assembly.

      Note

      When the rear door lower window frame sub-assembly is removed, do not allow the rear door quarter window glass to fall.

  24. REMOVE REAR DOOR QUARTER WINDOW GLASS


    1. A0007XI

      Remove the rear door quarter window glass with the rear door quarter window weatherstrip as shown in the illustration.

    2. Remove the rear door quarter window glass from the rear door quarter window weatherstrip.

  25. REMOVE REAR DOOR GLASS ASSEMBLY


    1. A0009JJ

      Remove the rear door glass assembly from the rear door window regulator assembly as shown in the illustration.

      Note

      Do not damage the door glass assembly.

  26. REMOVE REAR DOOR GLASS CHANNEL SUB-ASSEMBLY


    1. A000846E01
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver, remove the rear door glass channel sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

  27. REMOVE REAR DOOR GLASS CHANNEL FILLER


    1. Remove the rear door glass channel filler.

  28. REMOVE REAR DOOR WINDOW REGULATOR ASSEMBLY


    1. Connect the cable to the auxiliary battery negative (-) terminal.

    2. Connect the rear power window regulator switch assembly.

    3. Operate the rear power window regulator switch assembly to raise the rear door window regulator assembly to the highest position.

    4. Disconnect the cable from the auxiliary battery negative (-) terminal.

    5. Disconnect the rear power window regulator switch assembly.

    6. A00097KE04
      Text in Illustration
      *1 Temporary Bolt

      Disconnect the connector.

    7. Loosen the temporary bolt.

      Note

      Do not remove the temporary bolt. If the temporary bolt is removed, the rear door window regulator assembly may fall and cause damage.

    8. Remove the 3 bolts.

    9. Remove the rear door window regulator assembly.

    10. Remove the temporary bolt from the rear door window regulator assembly.

  29. REMOVE REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY


    1. A0007F3

      Using a T25 "TORX" socket wrench, remove the 3 screws and rear power window regulator motor assembly.

  30. REMOVE REAR DOOR LOCK ASSEMBLY


    1. A00073SE05
      Text in Illustration
      *1 Release Plate

      Using a T30 "TORX" socket wrench, remove the 3 screws.

    2. Move the rear door lock assembly downward and pull the release plate out of the rear door outside handle frame.

    3. When reusing the rear door lock assembly:


      1. A00067L

        Remove the door lock wiring harness seal from the rear door lock assembly.

  31. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY


    1. A0004AX

      Using a screwdriver, disengage the claw as shown in the illustration.

    2. A0005N7

      Remove the rear door lock remote control cable assembly as shown in the illustration.

  32. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY


    1. A0006EP

      Using a screwdriver, disengage the 3 claws as shown in the illustration.

    2. A0005SY

      Remove the rear door inside locking cable assembly as shown in the illustration.

  33. REMOVE REAR DOOR OUTSIDE HANDLE COVER


    1. A0009QM

      Using a T30 "TORX" socket wrench, loosen the screw.

      Tech Tips

      The screw cannot be removed because it is integrated into the rear door outside handle frame sub-assembly.

    2. Disengage the claw and remove the rear door outside handle cover.

  34. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY


    1. A0003NY

      Disengage the 2 claws.

    2. Using a screwdriver, disconnect the connector.

    3. A0008LH

      Move the lever in the direction indicated by the arrow in the illustration.

    4. A00041S

      Pull and hold the release plate of the rear door outside handle frame sub-assembly as shown in the illustration.

      Note

      The release plate may interfere with the rear door outside handle assembly and may be damaged when removing the rear door outside handle assembly, unless the release plate of the rear door outside handle frame sub-assembly is pulled and held.

    5. A0003IQ

      Remove the rear door outside handle assembly as shown in the illustration.

  35. REMOVE REAR DOOR FRONT OUTSIDE HANDLE PAD


    1. A0005UV

      Disengage the 3 claws and remove the rear door front outside handle pad.

  36. REMOVE REAR DOOR REAR OUTSIDE HANDLE PAD


    1. A0008HY

      Disengage the 2 claws and remove the rear door rear outside handle pad.

  37. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    1. A000412

      Disengage the clamp.

    2. A0003NSE04
      Text in Illustration
      *a Outside
      *b Inside

      Using a T30 "TORX" socket wrench, loosen the screw.

    3. Slide the rear door outside handle frame sub-assembly to disengage the claw of the rear door outside handle frame sub-assembly, and then remove it.

  38. REMOVE REAR DOOR INSIDE PANEL REINFORCE SUB-ASSEMBLY


    1. A0007HK

      Remove the 3 screws.

    2. Disengage the 2 guides and remove the rear door inside panel reinforce sub-assembly.

  39. REMOVE REAR DOOR NO. 2 WEATHERSTRIP


    1. A0004XM

      Using a clip remover, disengage the 5 clips and remove the rear door No. 2 weatherstrip.

  40. REMOVE REAR DOOR PANEL CUSHION


    1. A0007OE

      Disengage the claw and remove the rear door panel cushion.

  41. REMOVE CURTAIN HOOK (w/ Rear Door Sunshade)


    1. A0003THE01
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver, push out the 2 pins as shown in the illustration.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A0005DQE03
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver, disengage the 2 pins.

      Tech Tips

      Tape the screwdriver tip before use.

    3. A0007K1

      Disengage the 4 claws and remove the 2 curtain hooks as shown in the illustration.

  42. REMOVE REAR DOOR BELT MOULDING ASSEMBLY

    Click here

  43. REMOVE REAR DOOR NO. 3 WEATHERSTRIP


    1. A0007C4E06
      Text in Illustration
      *1 Double-sided Tape

      Remove the rear door No. 3 weatherstrip.

  44. REMOVE REAR DOOR FRONT WINDOW FRAME MOULDING

    Click here

  45. REMOVE REAR DOOR WINDOW FRAME MOULDING SUB-ASSEMBLY

    Click here

  46. REMOVE REAR INNER BLACK OUT TAPE

    Click here

  47. REMOVE FRONT INNER BLACK OUT TAPE

    Click here