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REAR DOOR DISASSEMBLY

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CAUTION / NOTICE / HINT

Tip:

  • Use the same procedure for both the RH and LH sides.

  • The procedure described below is for the LH side.

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PROCEDURE


  1. Click here

    PRECAUTION

    Note:

    After turning the power switch off, waiting time may be required before disconnecting the cable from the auxiliary battery negative (-) terminal. Therefore, make sure to read the disconnecting the cable from the auxiliary battery negative (-) terminal notices before proceeding with work (Click here).

  2. Click here

    REMOVE LUGGAGE TRIM SERVICE HOLE COVER

    Click here

  3. Click here

    DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

  4. Click here

    REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG


    1. A0006GP

      Using a moulding remover, disengage the 3 claws and remove the rear door inside handle bezel plug as shown in the illustration.

  5. Click here

    REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL


    1. A0004B7

      Using a moulding remover, disengage the 2 clips, 4 claws and 2 guides as shown in the illustration.

    2. Disconnect the connector and remove the rear power window regulator switch assembly with rear door armrest base panel.

  6. Click here

    REMOVE DOOR PULL HANDLE COVER


    1. A0006VP

      Remove the door pull handle cover.

  7. Click here

    REMOVE REAR DOOR NO. 1 STIFFENER CUSHION


    1. A0004WL

      Remove the screw and rear door No. 1 stiffener cushion.

  8. Click here

    REMOVE COURTESY LIGHT ASSEMBLY

    Click here

  9. Click here

    REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY


    1. A000713E04

      Put protective tape around the rear door panel.

      Table 1. Text in Illustration
      *1 Protective Tape
    2. A00071V

      Remove the 3 screws.

    3. A0008G7

      Using a clip remover, disengage the 8 clips.

    4. A0006M6E01

      Pull out the rear door trim board sub-assembly in the direction indicated by the arrow as shown in the illustration.

      Table 2. Text in Illustration
      *1 Reference Boss
      *2 Rear Door Inner Glass Weatherstrip

    5. Disengage the reference boss from the rear door panel.

    6. Using a screwdriver, disengage the 4 claws and disconnect the rear door trim board sub-assembly.

    7. w/ Illumination:


      1. Disconnect the connector.

    8. for 15 Speakers:


      1. Disconnect the connector.

    9. A00073C

      Disconnect the rear door lock remote control cable assembly and rear door inside locking cable assembly to remove the rear door trim board sub-assembly.

    10. A000406

      Remove the No. 1 door scuff plate clamp.

  10. Click here

    REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY


    1. A0007EE

      Disengage the claw and 2 guides, and remove the rear door inside handle sub-assembly.

  11. Click here

    REMOVE REAR DOOR TRIM ORNAMENT SUB-ASSEMBLY (for Wood Panel and Bamboo Panel)


    1. w/ Illumination:


      1. A00055G

        Disengage the 3 clamps.

    2. A0008G8

      Remove the 11 screws and rear door trim ornament assembly.

    3. A0008PR

      Remove the screw.

    4. Disengage the claw and remove the rear door trim ornament sub-assembly.

  12. Click here

    REMOVE REAR NO. 2 SPEAKER ASSEMBLY (for 15 Speakers)

    Click here

  13. Click here

    REMOVE REAR DOOR INNER GLASS WEATHERSTRIP


    1. A0005ER

      Remove the rear door inner glass weatherstrip.

  14. Click here

    REMOVE REAR SIDE CURTAIN ASSEMBLY (w/ Rear Door Sunshade)


    1. A0003TB

      Disengage the 2 clips and 2 claws and remove the rear side curtain assembly.

  15. Click here

    REMOVE REAR SPEAKER ASSEMBLY

    Click here

  16. Click here

    REMOVE REAR DOOR ARMREST SET BRACKET


    1. A0006CG

      Remove the 2 screws and rear door armrest set bracket.

  17. Click here

    REMOVE REAR DOOR SERVICE HOLE COVER


    1. A0006DH

      Disconnect the connector.

    2. Disengage the 2 clamps and remove the rear door service hole cover.

      Tip:

      Remove any remaining butyl tape from the rear door door.

  18. Click here

    REMOVE REAR DOOR CHECK ASSEMBLY


    1. A00091HE07

      Remove the 3 bolts and rear door check assembly.

      Table 3. Text in Illustration
      *1 Bolt (A)
      *2 Bolt (B)
  19. Click here

    REMOVE REAR DOOR WEATHERSTRIP


    1. A0003Q7E01

      Using a clip remover, disengage the 22 clips and guide, and remove the rear door weatherstrip.

      Table 4. Text in Illustration
      *1 Double-sided Tape
  20. Click here

    REMOVE REAR DOOR FRAME GARNISH


    1. A0008SF

      Disengage the 3 claws and remove the rear door frame garnish.

  21. Click here

    REMOVE REAR DOOR GLASS RUN


    1. A0009BO

      Remove the rear door glass run.

  22. Click here

    REMOVE REAR DOOR NO. 1 VENT SEAL


    1. A00043J

      Remove the rear door No. 1 vent seal.

  23. Click here

    REMOVE REAR DOOR LOWER WINDOW FRAME SUB-ASSEMBLY


    1. A0003VN

      Remove the 2 bolts and screw, and rear door lower window frame sub-assembly.

      Note:

      When the rear door lower window frame sub-assembly is removed, do not allow the rear door quarter window glass to fall.

  24. Click here

    REMOVE REAR DOOR QUARTER WINDOW GLASS


    1. A0007XI

      Remove the rear door quarter window glass with the rear door quarter window weatherstrip as shown in the illustration.

    2. Remove the rear door quarter window glass from the rear door quarter window weatherstrip.

  25. Click here

    REMOVE REAR DOOR GLASS ASSEMBLY


    1. A0009JJ

      Remove the rear door glass assembly from the rear door window regulator assembly as shown in the illustration.

      Note:

      Do not damage the door glass assembly.

  26. Click here

    REMOVE REAR DOOR GLASS CHANNEL SUB-ASSEMBLY


    1. A000846E01

      Using a screwdriver, remove the rear door glass channel sub-assembly.

      Table 5. Text in Illustration
      *1 Protective Tape
      Tip:

      Tape the screwdriver tip before use.

  27. Click here

    REMOVE REAR DOOR GLASS CHANNEL FILLER


    1. Remove the rear door glass channel filler.

  28. Click here

    REMOVE REAR DOOR WINDOW REGULATOR ASSEMBLY


    1. Connect the cable to the auxiliary battery negative (-) terminal.

    2. Connect the rear power window regulator switch assembly.

    3. Operate the rear power window regulator switch assembly to raise the rear door window regulator assembly to the highest position.

    4. Disconnect the cable from the auxiliary battery negative (-) terminal.

    5. Disconnect the rear power window regulator switch assembly.

    6. A00097KE04

      Disconnect the connector.

      Table 6. Text in Illustration
      *1 Temporary Bolt

    7. Loosen the temporary bolt.

      Note:

      Do not remove the temporary bolt. If the temporary bolt is removed, the rear door window regulator assembly may fall and cause damage.

    8. Remove the 3 bolts.

    9. Remove the rear door window regulator assembly.

    10. Remove the temporary bolt from the rear door window regulator assembly.

  29. Click here

    REMOVE REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY


    1. A0006NE

      Using a T25 "TORX" socket wrench, remove the 3 screws and rear power window regulator motor assembly.

  30. Click here

    REMOVE REAR DOOR LOCK ASSEMBLY


    1. A00073SE05

      Using a T30 "TORX" socket wrench, remove the 3 screws.

      Table 7. Text in Illustration
      *1 Release Plate

    2. Move the rear door lock assembly downward and pull the release plate out of the rear door outside handle frame.

    3. When reusing the rear door lock assembly:


      1. A00067L

        Remove the door lock wiring harness seal from the rear door lock assembly.

  31. Click here

    REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY


    1. A0004AX

      Using a screwdriver, disengage the claw as shown in the illustration.

    2. A0005N7

      Remove the rear door lock remote control cable assembly as shown in the illustration.

  32. Click here

    REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY


    1. A0006EP

      Using a screwdriver, disengage the 3 claws as shown in the illustration.

    2. A0005SY

      Remove the rear door inside locking cable assembly as shown in the illustration.

  33. Click here

    REMOVE REAR DOOR OUTSIDE HANDLE COVER


    1. A0009QM

      Using a T30 "TORX" socket wrench, loosen the screw.

      Tip:

      The screw cannot be removed because it is integrated into the rear door outside handle frame sub-assembly.

    2. Disengage the claw and remove the rear door outside handle cover.

  34. Click here

    REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY


    1. A0003NY

      Disengage the 2 claws.

    2. Using a screwdriver, disconnect the connector.

    3. A0008LH

      Move the lever in the direction indicated by the arrow in the illustration.

    4. A00041S

      Pull and hold the release plate of the rear door outside handle frame sub-assembly as shown in the illustration.

      Note:

      The release plate may interfere with the rear door outside handle assembly and may be damaged when removing the rear door outside handle assembly, unless the release plate of the rear door outside handle frame sub-assembly is pulled and held.

    5. A0003IQ

      Remove the rear door outside handle assembly as shown in the illustration.

  35. Click here

    REMOVE REAR DOOR FRONT OUTSIDE HANDLE PAD


    1. A0005UV

      Disengage the 3 claws and remove the rear door front outside handle pad.

  36. Click here

    REMOVE REAR DOOR REAR OUTSIDE HANDLE PAD


    1. A0008HY

      Disengage the 2 claws and remove the rear door rear outside handle pad.

  37. Click here

    REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    1. A000412

      Disengage the clamp.

    2. A0003NSE04

      Using a T30 "TORX" socket wrench, loosen the screw.

      Table 8. Text in Illustration
      *a Outside
      *b Inside

    3. Slide the rear door outside handle frame sub-assembly to disengage the claw of the rear door outside handle frame sub-assembly, and then remove it.

  38. Click here

    REMOVE REAR DOOR INSIDE PANEL REINFORCE SUB-ASSEMBLY


    1. A0007HK

      Remove the 3 screws.

    2. Disengage the 2 guides and remove the rear door inside panel reinforce sub-assembly.

  39. Click here

    REMOVE REAR DOOR NO. 2 WEATHERSTRIP


    1. A0004XM

      Using a clip remover, disengage the 5 clips and remove the rear door No. 2 weatherstrip.

  40. Click here

    REMOVE REAR DOOR PANEL CUSHION


    1. A0007OE

      Disengage the claw and remove the rear door panel cushion.

  41. Click here

    REMOVE CURTAIN HOOK (w/ Rear Door Sunshade)


    1. A0003THE01

      Using a screwdriver, push out the 2 pins as shown in the illustration.

      Table 9. Text in Illustration
      *1 Protective Tape
      Tip:

      Tape the screwdriver tip before use.

    2. A0005DQE01

      Using a screwdriver, disengage the 2 pins.

      Table 10. Text in Illustration
      *1 Protective Tape
      Tip:

      Tape the screwdriver tip before use.

    3. A0007K1

      Disengage the 4 claws and remove the 2 curtain hooks as shown in the illustration.

  42. Click here

    REMOVE REAR DOOR BELT MOULDING ASSEMBLY

    Click here

  43. Click here

    REMOVE REAR DOOR NO. 3 WEATHERSTRIP


    1. A0007C4E06

      Remove the rear door No. 3 weatherstrip.

      Table 11. Text in Illustration
      *1 Double-sided Tape
  44. Click here

    REMOVE REAR DOOR FRONT WINDOW FRAME MOULDING

    Click here

  45. Click here

    REMOVE REAR DOOR WINDOW FRAME MOULDING SUB-ASSEMBLY

    Click here

  46. Click here

    REMOVE REAR INNER BLACK OUT TAPE

    Click here

  47. Click here

    REMOVE FRONT INNER BLACK OUT TAPE

    Click here