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FRONT DOOR DISASSEMBLY

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CAUTION / NOTICE / HINT

Tip:

  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.

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PROCEDURE


  1. Click here

    PRECAUTION

    Note:

    After turning the power switch off, waiting time may be required before disconnecting the cable from the auxiliary battery negative (-) terminal. Therefore, make sure to read the disconnecting the cable from the auxiliary battery negative (-) terminal notices before proceeding with work (Click here).

  2. Click here

    REMOVE LUGGAGE TRIM SERVICE HOLE COVER

    Click here

  3. Click here

    DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

  4. Click here

    REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG


    1. A00082J

      Using a moulding remover, disengage the 3 claws and remove the front door inside handle bezel plug as shown in the illustration.

  5. Click here

    REMOVE MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side)


    1. A0008BD

      Using a moulding remover, disengage the 2 clips, 6 claws and 2 guides as shown in the illustration.

    2. Disconnect each connector and remove the multiplex network master switch assembly with front door armrest base panel.

  6. Click here

    REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side)


    1. A0003V0

      Using a moulding remover, disengage the 2 clips, 6 claws and 2 guides as shown in the illustration.

    2. Disconnect each connector and remove the power window regulator switch assembly with front door armrest base panel.

  7. Click here

    REMOVE DOOR PULL HANDLE COVER


    1. A0008UH

      Remove the door pull handle cover.

  8. Click here

    REMOVE COURTESY LIGHT ASSEMBLY

    Click here

  9. Click here

    REMOVE FRONT DOOR NO. 1 STIFFENER CUSHION


    1. A0008MG

      Remove the screw and front door No. 1 stiffener cushion.

  10. Click here

    REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY


    1. A0007Y7E01

      Put protective tape around the front door panel.

      Table 1. Text in Illustration
      *1 Protective Tape
    2. A0006P1

      Remove the 3 screws.

    3. A0006C5

      Using a clip remover, disengage the 11 clips.

    4. A0004OSE01

      Pull out the front door trim board sub-assembly in the direction indicated by the arrow as shown in the illustration.

      Table 2. Text in Illustration
      *1 Reference Boss
      *2 Front Door Inner Glass Weatherstrip

    5. Disengage the reference boss from the front door panel.

    6. Raise the front door trim board sub-assembly and disconnect the front door trim board sub-assembly together with the front door inner glass weatherstrip.

    7. w/ Memory:


      1. Disconnect the connector.

    8. w/ Illumination:


      1. Disconnect the connector.

    9. A0004UE

      Disconnect the front door lock remote control cable assembly and front door inside locking cable assembly to remove the front door trim board sub-assembly together with the front door inner glass weatherstrip.

  11. Click here

    REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP


    1. A000652E04

      Using a screwdriver, disengage the 4 claws and remove the front door inner glass weatherstrip from the front door trim board sub-assembly as shown in the illustration.

      Table 3. Text in Illustration
      *1 Screwdriver
  12. Click here

    REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY


    1. A0009HC

      Disengage the claw and 2 guides, and remove the front door inside handle sub-assembly.

  13. Click here

    REMOVE SEAT MEMORY SWITCH (w/ Memory)

    Click here

  14. Click here

    REMOVE FRONT DOOR TRIM ORNAMENT SUB-ASSEMBLY (for Wood Panel)


    1. w/ Illumination:


      1. A0006TO

        Disengage the 3 clamps.

    2. A0009LA

      Remove the 11 screws and front door trim ornament assembly.

    3. A0005HE

      Remove the screw.

    4. Disengage the claw and remove the front door trim ornament sub-assembly.

  15. Click here

    REMOVE OUTER MIRROR CONTROL ECU ASSEMBLY (w/ Memory)

    Click here

  16. Click here

    REMOVE OUTER MIRROR PROTECTOR

    Click here

  17. Click here

    REMOVE OUTER MIRROR INSTALL HOLE COVER

    Click here

  18. Click here

    REMOVE OUTER REAR VIEW MIRROR ASSEMBLY

    Click here

  19. Click here

    REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH


    1. A0006PU

      Disengage the 2 clips and remove the front door lower frame bracket garnish.

  20. Click here

    REMOVE FRONT NO. 1 SPEAKER ASSEMBLY

    Click here

  21. Click here

    REMOVE FRONT DOOR ARMREST SET BRACKET


    1. A0008WY

      Remove the 2 screws and front door armrest set bracket.

  22. Click here

    REMOVE FRONT DOOR SERVICE HOLE COVER


    1. A0003TKE02

      Disconnect the 2 connectors.

      Table 4. Text in Illustration
      *A for LH Side

    2. Disengage each clamp.

    3. A00092O

      Remove the front door service hole cover.

      Tip:

      Remove any remaining butyl tape from the door.

  23. Click here

    REMOVE FRONT DOOR GLASS SUB-ASSEMBLY


    1. A0009F3

      Remove the grommet.

    2. Connect the cable to the auxiliary battery negative (-) terminal.

    3. Connect the multiplex network master switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.

    4. Disconnect the cable from the auxiliary battery negative (-) terminal.

    5. Disconnect the multiplex network master switch assembly.

    6. A0005IP

      Remove the 2 bolts.

      Note:

      After the bolts are removed, do not allow the front door glass sub-assembly to fall.

    7. A0008D9E01

      Remove the front door glass sub-assembly as indicated by the arrows, in the order shown in the illustration.

      Note:

      Do not damage the front door glass sub-assembly.

  24. Click here

    REMOVE FRONT DOOR WINDOW REGULATOR ASSEMBLY


    1. A00072ME07

      Loosen the temporary bolt.

      Table 5. Text in Illustration
      *1 Temporary Bolt
      Note:

      Do not remove the temporary bolt. If the temporary bolt is removed, the front door window regulator assembly may fall and cause damage.

    2. Remove the 5 bolts.

    3. Remove the front door window regulator assembly.

    4. Remove the temporary bolt from the front door window regulator assembly.

  25. Click here

    REMOVE FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY


    1. A00059O

      Using a T25 "TORX" socket wrench, remove the 3 screws and front power window regulator motor assembly.

  26. Click here

    REMOVE FRONT DOOR GLASS RUN


    1. A0006MU

      Remove the front door glass run.

  27. Click here

    REMOVE FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY


    1. A0003VW

      Remove the 2 bolts.

    2. Disengage the guide and remove the front door front lower frame sub-assembly.

  28. Click here

    REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY


    1. A00074J

      Remove the bolt.

    2. Disengage the guide and remove the front door rear lower frame sub-assembly.

  29. Click here

    REMOVE FRONT DOOR OUTSIDE HANDLE COVER WITH LOCK CYLINDER ASSEMBLY (for Driver Side)


    1. A0004PM

      Remove the hole plug.

    2. A0003N2

      Using a T30 "TORX" socket wrench, loosen the screw and remove the front door outside handle cover with lock cylinder assembly.

      Tip:

      The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

  30. Click here

    REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Driver Side)


    1. A00056H

      Using a screwdriver, disengage the claw and 2 guides, and remove the front door outside handle cover as shown in the illustration.

  31. Click here

    REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Front Passenger Side)


    1. A0004KG

      Remove the hole plug.

    2. A00071A

      Using a T30 "TORX" socket wrench, loosen the screw and remove the front door outside handle cover.

      Tip:

      The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

  32. Click here

    REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY


    1. A0003KA

      Disengage the 2 claws.

    2. Using a screwdriver, disconnect the connector.

    3. A0004PL

      Move the lever in the direction indicated by the arrow in the illustration.

    4. A0006MQ

      Remove the front door outside handle assembly as shown in the illustration.

  33. Click here

    REMOVE FRONT DOOR FRONT OUTSIDE HANDLE PAD


    1. A0008ZD

      Disengage the 3 claws and remove the front door front outside handle pad.

  34. Click here

    REMOVE FRONT DOOR REAR OUTSIDE HANDLE PAD


    1. A0006LM

      Disengage the 2 claws and remove the front door rear outside handle pad.

  35. Click here

    REMOVE FRONT DOOR LOCK ASSEMBLY


    1. A0008CSE06

      Using a T30 "TORX" socket wrench, remove the 3 screws.

      Table 6. Text in Illustration
      *1 Front Door Lock Open Rod

    2. Slide the front door lock assembly downward, and remove the front door lock assembly and cables as a unit.

    3. When reusing the front door lock assembly:


      1. A00094O

        Remove the door lock wiring harness seal from the front door lock assembly.

  36. Click here

    REMOVE FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY


    1. A000636

      Remove the front door lock remote control cable assembly as shown in the illustration.

  37. Click here

    REMOVE FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY


    1. A0009JD

      Using a screwdriver, disengage the 3 claws as shown in the illustration.

    2. A0004NA

      Remove the front door inside locking cable assembly as shown in the illustration.

  38. Click here

    REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    1. A00068I

      Disengage the 3 clamps.

    2. A00095NE04

      Using a T30 "TORX" socket wrench, loosen the screw.

      Table 7. Text in Illustration
      *a Outside
      *b Inside

    3. Slide the front door outside handle frame sub-assembly to disengage the claw of the front door outside handle frame sub-assembly, and then remove it.

  39. Click here

    REMOVE FRONT DOOR LOCK OPEN ROD


    1. A0004WBE04

      Remove the front door lock open rod as indicated by the arrows and in the order shown in the illustration.

  40. Click here

    REMOVE FRONT DOOR NO. 2 STIFFENER CUSHION


    1. A0005Y0E05

      Remove the 2 bolts.

      Table 8. Text in Illustration
      *1 Double-sided Tape

    2. Disengage the 2 guides and remove the front door No. 2 stiffener cushion.

  41. Click here

    REMOVE FRONT DOOR CHECK ASSEMBLY


    1. A0007NFE08

      Remove the bolt and 2 nuts, and front door check assembly.

      Table 9. Text in Illustration
      *1 Bolt
      *2 Nut
  42. Click here

    REMOVE FRONT DOOR WEATHERSTRIP


    1. A000481E01

      Using a clip remover, disengage the 21 clips and guide, and remove the front door weatherstrip.

      Table 10. Text in Illustration
      *1 Double-sided Tape
  43. Click here

    REMOVE DOOR FRAME GARNISH


    1. A0007MT

      Disengage the 3 claws and remove the door frame garnish.

  44. Click here

    REMOVE FRONT DOOR NO. 2 WEATHERSTRIP


    1. A0005S3

      Using a clip remover, disengage the 9 clips and remove the front door No. 2 weatherstrip.

  45. Click here

    REMOVE FRONT DOOR PANEL CUSHION


    1. A0006UH

      Disengage the claw and remove the front door panel cushion.

  46. Click here

    REMOVE FRONT DOOR LOWER FRAME GARNISH PAD


    1. A0005L8

      Remove the front door lower frame garnish pad.

  47. Click here

    REMOVE FRONT DOOR FRONT LOWER FRAME UPPER COVER

    Click here

  48. Click here

    REMOVE FRONT DOOR BELT MOULDING ASSEMBLY

    Click here

  49. Click here

    REMOVE FRONT DOOR REAR WINDOW FRAME MOULDING

    Click here

  50. Click here

    REMOVE FRONT DOOR OUTSIDE MOULDING SUB-ASSEMBLY

    Click here

  51. Click here

    REMOVE FRONT DOOR REAR INNER BLACK OUT TAPE

    Click here

  52. Click here

    REMOVE FRONT INNER BLACK OUT TAPE

    Click here