BACK WINDOW GLASS INSTALLATION

Info Added 2017-08-02

PROCEDURE


  1. INSTALL NO. 2 BACK WINDOW GLASS STOPPER (for 2-piece Type)


    1. Using a brush or sponge, coat the application area of 2 new No. 2 back window glass stoppers with Primer G.

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. A0004R9E04
      Text in Illustration
      *A Back Side
      *1 Ceramic Notch
      *a Back Window Glass Edge Side

      Install the 2 new No. 2 back window glass stoppers onto the back window glass as shown in the illustration.

      Standard Dimension
      Area Dimension
      a 14.2 to 15.2 mm (0.559 to 0.598 in.)

      Tech Tips

      Only 2-piece type No. 2 back window glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if a 1-piece type was originally installed.

  2. INSTALL NO. 1 BACK WINDOW GLASS STOPPER (for 2-piece Type)


    1. A0003YK

      Install 2 new No. 1 back window glass stoppers to the vehicle body as shown in the illustration.

      Tech Tips

      Only 2-piece type back window glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if a 1-piece type was originally installed.

  3. INSTALL BACK WINDOW OUTSIDE MOULDING


    1. Using a brush or sponge, coat the application area of a new back window outside moulding with Primer G.

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. A0006RAE01
      Text in Illustration
      *A Back Side

      Install a new back window outside moulding onto the back window glass as shown in the illustration.

      Standard Dimension
      Area Dimension
      a 6.4 mm (0.252 in.) to 7.4 mm (0.291 in.)

  4. INSTALL BACK WINDOW GLASS ADHESIVE DAM


    1. Using a brush or sponge, coat the application area of a new back window glass adhesive dam with Primer G.

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover Primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. A0007RME01
      Text in Illustration
      *A Back Side
      *a Ceramic Notch

      Install the new back window glass adhesive dam as shown in the illustration.

      Standard Dimension
      Area Dimension
      a 8.2 mm (0.323 in.)

  5. INSTALL BACK WINDOW GLASS SUB-ASSEMBLY


    1. A000807E01
      Text in Illustration
      *1 Matchmark

      Position the back window glass sub-assembly.


      1. Using suction cups, place the back window glass sub-assembly in the correct position.

      2. Check that the whole contact surface of the back window glass sub-assembly rim is perfectly even.

      3. Align the matchmarks on the back window glass sub-assembly and vehicle body.

        Note

        Check that the back window glass stoppers are attached to the vehicle body correctly.

      4. Remove the back window glass sub-assembly.

    2. Using a brush, coat the installation surface on the vehicle body with Primer M.

      A0004AOE03
      Text in Illustration
      *a Edge of Curved Surface - -

      Note


      • Do not coat the adhesive with Primer M.

      • Do not apply too much primer M.

      • Allow the primer M to dry for 3 minutes or more.

      • Throw away any leftover Primer M.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer M with a clean piece of cloth before it dries.

    3. Using a brush or sponge, coat the adhesive application area with Primer G.

      A0008AUE01
      Text in Illustration
      *A Back Side - -
      *a Ceramic Notch - -
      A0007SL Primer G - -
      Standard Dimension
      Area Dimension
      a 17.0 mm (0.669 in.) or more
      b 17.1 mm (0.673 in.) or more
      c 11.0 mm (0.433 in.) or more
      d 11.0 mm (0.433 in.) or more
      e 11.0 mm (0.433 in.) or more

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover Primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    4. Apply adhesive to the back window glass sub-assembly.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. A0009DVE21
        Text in Illustration
        *1 Nozzle

        Cut off the tip of the cartridge nozzle as shown in the illustration.

        Standard Dimension
        Area Dimension
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)

        Tech Tips

        After cutting off the tip, use all adhesive within the time described in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour and 40 minutes
        5°C (41°F) 8 hours

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the back window glass sub-assembly as shown in the illustration.

        A00061LE01
        Text in Illustration
        *A Back Side - -
        *a Ceramic Notch - -
        A0007SL Adhesive - -
        Standard Dimension
        Area Dimension
        a 10.0 mm (0.394 in.)
        b 10.1 mm (0.398 in.)
        c 4.0 mm (0.157 in.)
        d 8.0 mm (0.315 in.)
        e 4.0 mm (0.157 in.)

    5. Install the back window glass sub-assembly.


      1. A000807E01
        Text in Illustration
        *1 Matchmark

        Using suction cups, position the back window glass sub-assembly so that the matchmarks are aligned, and press it in gently along the rim.

        Note


        • Check that the back window glass stoppers are attached to the vehicle body correctly.

        • Check the clearance between the vehicle body and back window glass sub-assembly.

      2. Lightly press the front surface of the back window glass sub-assembly to ensure that the back window glass sub-assembly is securely fit to the vehicle body.

        Tech Tips

        Press the glass with force of 98 N (10 kgf, 22.0 lbf) or more.

      3. Using a scraper, remove any excess or protruding adhesive.

      4. Hold the back window glass sub-assembly using protective tape until the applied adhesive becomes hard.

        Note

        Do not drive the vehicle for the time described in the table below.

        Minimum Time
        Temperature Minimum Time Prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

    6. Connect each connector.

  6. INSPECT FOR LEAK


    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

    2. If water leaks into the cabin, allow the water to dry and add adhesive.

    3. Remove the protective tape.

  7. INSTALL NO. 2 PACKAGE TRAY TRIM PANEL ASSEMBLY (w/ Rear Sunshade)

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  8. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY (w/o Rear Sunshade)

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  9. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY (w/ Rear Sunshade)

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  10. INSTALL CHILD RESTRAINT SEAT TETHER ANCHOR COVER

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  11. INSTALL REAR SEAT SHOULDER BELT HOLE COVER

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  12. INSTALL CENTER STOP LIGHT SET

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  13. CONNECT REAR SEAT INNER WITH CENTER BELT ASSEMBLY LH

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  14. INSTALL CHILD RESTRAINT SEAT ANCHOR BRACKET SUB-ASSEMBLY LH

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  15. CONNECT REAR SEAT 3 POINT TYPE OUTER BELT ASSEMBLY LH

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  16. CONNECT REAR SEAT 3 POINT TYPE OUTER BELT ASSEMBLY RH

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  17. INSTALL ROOF HEADLINING ASSEMBLY

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