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WINDSHIELD GLASS INSTALLATION

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Info Added 2017-08-02

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CAUTION / NOTICE / HINT

Note:

When replacing the windshield glass of a vehicle equipped with a forward recognition camera, make sure to use a Lexus genuine part. If a non-Lexus genuine part is used, the forward recognition camera may not be able to be installed due to a missing bracket, or the lane departure alert system, front recognition camera system, dynamic radar cruise control system, pre-crash safety system or automatic high beam system may not operate properly due to a difference in the transmissivity of the windshield glass or the shape of the black ceramic border.

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PROCEDURE


  1. Click here

    INSTALL NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)


    1. A0005V0

      Install 2 new No. 1 windshield glass stoppers to the vehicle body as shown in the illustration.

      Tip:

      Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

  2. Click here

    INSTALL NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type)


    1. Using a brush or sponge, coat the application area of 2 new No. 2 windshield glass stoppers with primer G.

      Note:

      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tip:

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. A0008ILE04

      Install the 2 new No. 2 windshield glass stoppers onto the windshield glass, as shown in the illustration.

      Table 1. Text in Illustration
      *A Back Side
      *a Windshield Glass Edge Side
      *b Ceramic Notch
      Standard Dimension
      Area Dimension
      a 13.6 to 14.6 mm (0.535 to 0.575 in.)
      Tip:

      Only 2-piece type windshield glass stoppers are provided as supply parts. Use the 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

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    INSTALL WINDSHIELD GLASS RETAINER


    1. Using a brush or sponge, coat the application area of 2 new windshield glass retainers with primer G.

      Note:

      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tip:

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. A00076WE01

      Install the 2 new windshield glass retainers onto the windshield glass as shown in the illustration.

      Table 2. Text in Illustration
      *A Back Side
      *a Ceramic Notch
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    INSTALL WINDSHIELD OUTSIDE MOULDING


    1. Using a brush or sponge, coat the application area of new windshield outside moulding with primer G.

      Note:

      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tip:

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. A00079WE01

      Install the new windshield outside moulding onto the windshield glass, as shown in the illustration.

      Table 3. Text in Illustration
      *A Back Side
      Standard Dimension
      Area Dimension
      a 6.65 mm (0.262 in.)
      Note:

      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tip:

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

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    INSTALL WINDSHIELD GLASS ADHESIVE DAM


    1. Using a brush or sponge, coat the application area of a new windshield glass adhesive dam with primer G.

      Note:

      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tip:

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. A00050LE02

      Install the windshield glass adhesive dam onto the windshield glass as shown in the illustration.

      Table 4. Text in Illustration
      *A Back Side - -
      *1 Windshield Glass Adhesive Dam - -
      *a Ceramic Notch Position *b Ceramic Notch
      Standard Dimension
      Area Dimension
      a 9.6 mm (0.378 in.)
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    INSTALL NO. 1 WINDSHIELD OUTSIDE MOULDING CLIP LH

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  7. Click here

    INSTALL NO. 1 WINDSHIELD OUTSIDE MOULDING CLIP RH

    Tip:

    Use the same procedure as for the LH side.

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    INSTALL WINDSHIELD GLASS SUB-ASSEMBLY (for LHD)


    1. A0008NQE03

      Position the windshield glass sub-assembly.

      Table 5. Text in Illustration
      *1 Matchmark

      1. Using suction cups, place the windshield glass sub-assembly in the correct position.

      2. Check that the whole contact surface of the windshield glass sub-assembly rim is perfectly even.

      3. Align the matchmarks on the windshield glass sub-assembly and vehicle body.

        Note:

        Check that the windshield glass stoppers are attached to the vehicle body correctly.

      4. Remove the windshield glass sub-assembly.

    2. A000763E04

      Using a brush, coat the installation surface on the vehicle body with primer M.

      Table 6. Text in Illustration
      *a Edge of Curved Surface - -
      A0007SL Primer M - -
      Note:

      • Do not coat the adhesive with primer M.

      • Do not apply too much primer M.

      • Allow the primer M to dry for 3 minutes or more.

      • Throw away any leftover primer M.

      Tip:

      If an area other than specified is coated by accident, wipe off the primer M with a clean piece of cloth before it dries.

    3. A0009MTE03

      Using a brush or sponge, coat the application area of adhesive with primer G.

      Table 7. Text in Illustration
      *A Back Side - -
      *a Ceramic Notch Position *b Ceramic Notch
      A0007SL Primer G - -
      Standard Dimension
      Area Dimension
      a 11.0 mm (0.433 in.) or more
      b 7.0 mm (0.276 in.) or more
      c 11.0 mm (0.433 in.) or more
      d 11.0 mm (0.433 in.) or more
      e 11.0 mm (0.433 in.) or more
      Note:

      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tip:

      • Apply primer G onto the ceramic notches.

      • If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    4. Apply adhesive to the windshield glass sub-assembly.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. A0009DVE25

        Cut off the tip of the cartridge nozzle as shown in the illustration.

        Table 8. Text in Illustration
        *1 Nozzle
        Standard Dimension
        Area Dimension
        a 8.0 mm (0.315 in.) or more
        b 12.0 mm (0.472 in.) or more
        Tip:

        After cutting off the tip, use all adhesive within the time described in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour and 40 minutes
        5°C (41°F) 8 hours

      2. Load the sealer gun with the cartridge.

      3. A0004L6E03

        Apply adhesive to the windshield glass sub-assembly as shown in the illustration.

        Table 9. Text in Illustration
        *A Back Side - -
        *a Ceramic Notch Position *b Ceramic Notch
        A0007SL Adhesive - -
        Standard Dimension
        Area Dimension
        a 4.0 mm (0.157 in.)
        b 7.0 mm (0.276 in.) or more
        c 4.0 mm (0.157 in.)
        d 8.0 mm (0.315 in.)
        e 4.0 mm (0.157 in.)
        Tip:

        Apply adhesive onto the ceramic notches.

    5. A0008NQE03

      Install the windshield glass sub-assembly.

      Table 10. Text in Illustration
      *1 Matchmark

      1. Using suction cups, position the windshield glass sub-assembly so that the matchmarks are aligned, and press it in gently along the rim.

        Note:

        • Check that the windshield glass stoppers are attached to the vehicle body correctly.

        • Check the clearance between the vehicle body and windshield glass sub-assembly.

      2. Lightly press the front surface of the windshield glass sub-assembly to ensure that the windshield glass is securely fit to the vehicle body.

        Tip:

        Press the glass with a force of 98 N (10 kgf, 22.0 lbf) or more.

      3. Using a scraper, remove any excess or protruding adhesive.

      4. Hold the windshield glass using protective tape until the applied adhesive becomes hard.

        Note:

        Do not drive the vehicle for the time described in the table below.

        Minimum Time
        Temperature Minimum Time prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

    6. w/ Windshield Deicer System:


      1. Connect the connector.

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    INSTALL WINDSHIELD GLASS SUB-ASSEMBLY (for RHD)


    1. A0008NQE04

      Position the windshield glass sub-assembly.

      Table 11. Text in Illustration
      *a Matchmark

      1. Using suction cups, place the windshield glass sub-assembly in the correct position.

      2. Check that the whole contact surface of the windshield glass sub-assembly rim is perfectly even.

      3. Align the matchmarks on the windshield glass sub-assembly and vehicle body.

        Note:

        Check that the No. 1 and No. 2 windshield glass stoppers are installed to the vehicle body correctly.

      4. Remove the windshield glass sub-assembly.

    2. A000763E04

      Using a brush, coat the installation surface on the vehicle body with primer M.

      Table 12. Text in Illustration
      *a Edge of Curved Surface - -
      A0007SL Primer M - -
      Note:

      • Do not coat the adhesive with primer M.

      • Do not apply too much primer M.

      • Allow the primer M to dry for 3 minutes or more.

      • Throw away any leftover primer M.

      Tip:

      If an area other than specified is coated by accident, wipe off the primer M with a clean piece of cloth before it dries.

    3. A0006TXE01

      Using a brush or sponge, coat the application area of adhesive with primer G.

      Table 13. Text in Illustration
      *A Back Side *B for Standard
      *C for Glass Roof - -
      *a Ceramic Notch Position *b Ceramic Notch
      A0007SL Primer G - -
      Standard Dimension
      Area Dimension
      a 8.0 mm (0.315 in.) or more
      b 11.0 mm (0.433 in.) or more
      c 11.0 mm (0.433 in.) or more
      d 7.0 mm (0.276 in.) or more
      e 11.0 mm (0.433 in.) or more
      f 11.0 mm (0.433 in.) or more
      g 11.0 mm (0.433 in.) or more
      Note:

      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tip:

      • Apply primer G onto the ceramic notches.

      • If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    4. Apply adhesive to the windshield glass sub-assembly.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. A0009DVE20

        Cut off the tip of the cartridge nozzle as shown in the illustration.

        Table 14. Text in Illustration
        *a Nozzle
        Standard Dimension
        Area Dimension
        a 8.0 mm (0.315 in.) or more
        b 12.0 mm (0.472 in.) or more
        Tip:

        After cutting off the tip, use all adhesive within the time described in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour and 40 minutes
        5°C (41°F) 8 hours

      2. Load the sealer gun with the cartridge.

      3. A0006FUE02

        Apply adhesive to the windshield glass sub-assembly as shown in the illustration.

        Table 15. Text in Illustration
        *A Back Side *B for Standard
        *C for Glass Roof - -
        *a Ceramic Notch Position *b Ceramic Notch
        A0007SL Adhesive - -
        Standard Dimension
        Area Dimension
        a 4.0 mm (0.157 in.)
        b 4.0 mm (0.157 in.)
        c 4.0 mm (0.157 in.)
        d 7.0 mm (0.276 in.) or more
        e 4.0 mm (0.157 in.)
        f 8.0 mm (0.315 in.)
        g 4.0 mm (0.157 in.)
        Tip:

        Apply adhesive onto the ceramic notches.

    5. A0008NQE04

      Install the windshield glass sub-assembly.

      Table 16. Text in Illustration
      *a Matchmark

      1. Using suction cups, position the windshield glass sub-assembly so that the matchmarks are aligned, and press it in gently along the rim.

        Note:

        • Check that the No. 1 and No. 2 windshield glass stoppers are installed to the vehicle body correctly.

        • Check the clearance between the vehicle body and windshield glass sub-assembly.

      2. Lightly press the front surface of the windshield glass sub-assembly to ensure that the windshield glass is securely fit to the vehicle body.

        Tip:

        Press the glass with a force of 98 N (10 kgf, 22.0 lbf) or more.

      3. Using a scraper, remove any excess or protruding adhesive.

      4. Hold the windshield glass using protective tape until the applied adhesive becomes hard.

        Note:

        Do not drive the vehicle for the time described in the table below.

        Minimum Time
        Temperature Minimum Time prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours
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    INSPECT FOR LEAK


    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

    2. If water leaks into the cabin, allow the water to dry and add adhesive.

    3. Remove the protective tape.

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    INSTALL ROOF HEADLINING ASSEMBLY

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    INSTALL INNER REAR VIEW MIRROR ASSEMBLY

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    INSTALL HUMIDITY SENSOR (AIR CONDITIONING THERMISTOR ASSEMBLY)

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    INSTALL FORWARD RECOGNITION CAMERA (w/ Pre-crash Safety System)

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    INSTALL RAIN SENSOR (w/ Rain Sensor)

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  16. Click here

    INSTALL WINDSHIELD OUTSIDE MOULDING LH

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    INSTALL WINDSHIELD OUTSIDE MOULDING RH

    Tip:

    Use the same procedure as for the LH side.

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    INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

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    INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH

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    INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH

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