ROOF HEADLINING REASSEMBLY

PROCEDURE

1. Click here

   INSTALL NO. 1 ROOF WIRE

   
   

   1. When using a new roof headlining:

      
      
      1. Figure 2. for RHD:

         *A	w/o Pre-crash Safety System without Rain Sensor	*B	w/o Pre-crash Safety System with Rain Sensor
         *C	w/ Pre-crash Safety System	*D	w/ Forward Recognition with Heater Hood Sub-assembly
         *a	Cut Off Size	-	-

         Figure 1. for LHD:

         *A	w/o Pre-crash Safety System without Rain Sensor	*B	w/o Pre-crash Safety System with Rain Sensor
         *C	w/ Pre-crash Safety System	*D	w/ Forward Recognition with Heater Hood Sub-assembly
         *a	Cut Off Size	-	-

         Immediately before installing the No. 1 roof wire, cut off the portion shown in the illustration.

         Table 1. Cut Off Size

         Area	Dimension
         A	10 mm (0.394 in.)

         Table 2. Cut Off Size

         Area	Dimension
         A	10 mm (0.394 in.)

   2. 

      Apply double-sided tape as shown in the illustration.

      Table 3. Text in Illustration

      *a	Double-sided Tape Size	*b	Tape Attachment Locations (Reference)
      *c	Marking	-	-
      	Double-sided Tape	-	-

      Table 4. Double-sided Tape Size

      Area	Dimension
      A	1 mm (0.0394 in.)
      B	10 mm (0.394 in.)

   3. Peel off the release paper from the double-sided tape.

   4. Attach the No. 1 roof wire along the double-sided tape so that the marking surface of the wire harness faces downward.

   5. 

      Align the edge of the marking tape (A) on the No. 1 roof wire with the markings on the roof headlining.

      Table 5. Text in Illustration

      *a	Marking Tape (A)	*b	Marking
      *c	Marking Tape (B)	*d	Clamp (A)
      *e	Marking Tape (C)	*f	Adjustment Area
      *g	Clamp (B)	*h	Marking Tape (D)
      *i	Marking Tape (E)	-	-

   6. Align the marking tape (B) on the No. 1 roof wire with the vehicle front end of the roof headlining.

   7. Attach the No. 1 roof wire, starting from the marking tape (B) to the marking tape (A) while aligning it with the double-sided tape.

      Note:
      

      • Securely attach the No. 1 roof wire.

      • If any portion of the No. 1 roof wire is left loose, this will cause abnormal noise. Make sure to attach the No. 1 roof wire without leaving any of it loose.

   8. Turn the visor assembly LH connector clockwise approximately 90° to install it to the roof headlining.

   9. Engage the clamp (A).

   10. Align the edge of the marking tape (C) on the No. 1 roof wire with the markings on the roof headlining.

   11. Attach the No. 1 roof wire, starting from the marking tape (C) to the marking tape (B) while aligning it with the double-sided tape.

       Note:
       

       • Securely attach the No. 1 roof wire.

       • If any portion of the No. 1 roof wire is left loose, this will cause abnormal noise. Make sure to attach the No. 1 roof wire without leaving any of it loose.

       Tip:

       Secure the extra length of the No. 1 roof wire in the adjustment area using double-sided tape.

   12. Engage the 3 clamps (B).

   13. Align the edge of the marking tape (D) on the No. 1 roof wire with the markings on the roof headlining.

   14. Align the edge of the marking tape (E) on the No. 1 roof wire with the markings on the roof headlining.

   15. Attach the No. 1 roof wire, starting from the marking tape (D) to the marking tape (E) while aligning it with the double-sided tape.

       Note:
       

       • Securely attach the No. 1 roof wire.

       • If any portion of the No. 1 roof wire is left loose, this will cause abnormal noise. Make sure to attach the No. 1 roof wire without leaving any of it loose.

   16. Turn the visor assembly RH connector clockwise approximately 90° to install it to the roof headlining.

   17. 

       Apply adhesive tape to the roof headlining as shown in the illustration.

       Table 6. Text in Illustration

       *1	No. 1 Roof Wire	-	-
       *a	Adhesive Tape Size	*b	Correct
       *c	Incorrect	-	-
       	Adhesive Tape	-	-

       Table 7. Adhesive Tape Size

       Area	Dimension
       A	20 mm (0.787 in.)
       B	100 mm (3.94 in.)

2. Click here

   INSTALL NO. 2 ANTENNA CORD SUB-ASSEMBLY

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3. Click here

   INSTALL VANITY LIGHT ASSEMBLY

   
   

   1. Install the vanity light assembly (Click here).

      Tip:

      Use the same procedure for the other vanity light.