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STEERING COLUMN ASSEMBLY REMOVAL

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PROCEDURE


  1. Click here

    PRECAUTION

    (Click here)

  2. Click here

    DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL (for Power Tilt and Power Telescopic Steering Column)


    1. Disable the auto tilt away function by changing the customize parameter (Click here).

      Note:

      Record the current customize parameter setting (whether the auto tilt away function is enabled or disabled) in order to restore the current setting after finishing this operation.

      Tip:

      Performing the above operation disables the auto tilt away function when the power switch is turned off.

    2. Turn the power switch on (IG). Operate the tilt and telescopic switch to fully extend and lower the steering column assembly.

    3. Turn the power switch off and disconnect the cable from the negative (-) auxiliary battery terminal (Click here).

      CAUTION:

      Wait at least 90 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system.

      Note:

      When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

  3. Click here

    TURN FRONT WHEELS TO FACE STRAIGHT AHEAD

  4. Click here

    REMOVE FRONT WHEEL

  5. Click here

    REMOVE HORN BUTTON ASSEMBLY

    (Click here)

  6. Click here

    REMOVE STEERING WHEEL ASSEMBLY

    Click here

  7. Click here

    REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

    (Click here)

  8. Click here

    REMOVE LOWER STEERING COLUMN COVER (for Manual Tilt and Manual Telescopic Steering Column)


    1. A000516

      Remove the 2 screws.

    2. A0007H9

      Push the right and left sides of the lower steering column cover, and disengage the 2 claws.

    3. A0008T6

      Insert a finger into the opening of the tilt lever of the lower steering column cover to disengage the claw and remove the lower steering column cover.

  9. Click here

    REMOVE LOWER STEERING COLUMN COVER (for Power Tilt and Power Telescopic Steering Column)


    1. A0003YL

      Remove the 3 screws.

    2. A0005HQ

      Push the right and left sides of the lower steering column cover, and disengage the 2 claws to remove the lower steering column cover.

      Note:

      Do not damage the tilt and telescopic switch.

  10. Click here

    REMOVE UPPER STEERING COLUMN COVER


    1. A000967

      Disengage the 4 clips and 2 guides from the upper steering column cover.

    2. A0003UK

      Disengage the 2 claws to remove the upper steering column cover.

  11. Click here

    REMOVE TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY

    Note:

    • Do not replace the spiral cable with sensor sub-assembly with the auxiliary battery connected and the power switch on (IG).

    • Do not rotate the spiral cable with sensor sub-assembly without the steering wheel with the auxiliary battery connected and the power switch on (IG).

    • Ensure that the steering wheel is installed and aligned straight when inspecting the steering sensor.


    1. Disconnect the connectors from the turn signal switch assembly with spiral cable sub-assembly.

    2. A0003TI

      Disengage the 3 claws to remove the turn signal switch assembly with spiral cable sub-assembly from the steering post assembly.

  12. Click here

    SEPARATE STEERING INTERMEDIATE SHAFT ASSEMBLY


    1. A0006DT

      Using a screwdriver, loosen the clamp as shown in the illustration.

    2. A0007AKE06

      Put matchmarks on the steering intermediate shaft assembly and the steering link assembly.

      Table 1. Text in Illustration
      *a Matchmark

    3. Remove the bolt and separate the steering intermediate shaft assembly from the steering link assembly.

  13. Click here

    REMOVE NO. 2 AIR DUCT SUB-ASSEMBLY (for LHD)


    1. A0006BD

      Disengage the 2 claws and guide to remove the No. 2 air duct sub-assembly.

  14. Click here

    REMOVE NO. 2 AIR DUCT SUB-ASSEMBLY (for RHD)


    1. A0003RT

      Remove the bolt.

    2. Disengage the 2 claws to remove the No. 2 air duct sub-assembly.

  15. Click here

    REMOVE STEERING POST ASSEMBLY (for Manual Tilt and Manual Telescopic Steering Column)


    1. Disconnect the connectors and disengage the wire harness clamps from the steering post assembly.

    2. A0003NE

      Disconnect the 2 connectors.

    3. A0005VZ

      Disengage the clamp.

    4. A0004HG

      Remove the bolt to separate the ground wire.

    5. Remove the 4 nuts and the steering post assembly.

  16. Click here

    REMOVE STEERING POST ASSEMBLY (for Power Tilt and Power Telescopic Steering Column)


    1. Disconnect the connectors and disengage the wire harness clamps from the steering post assembly.

    2. A0009KK

      Disconnect the 2 connectors.

    3. A0007GE

      Disengage the clamp.

    4. A0008UP

      Remove the bolt to separate the ground wire.

    5. Remove the 4 nuts and the steering post assembly.

  17. Click here

    REMOVE STEERING INTERMEDIATE SHAFT ASSEMBLY


    1. A0009BUE05

      Remove the bolt and slide the steering intermediate shaft assembly.

      Table 2. Text in Illustration
      *a Matchmark
      Note:

      Do not separate the steering intermediate shaft assembly from the steering column assembly.

    2. Put matchmarks on the steering intermediate shaft assembly and the steering post assembly.

    3. Remove the steering intermediate shaft assembly from the steering column assembly.