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REAR BRAKE INSTALLATION

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Info Added 2017-08-02

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CAUTION / NOTICE / HINT

Tip:

  • Use the same procedure for the LH side and RH side.

  • The following procedure is for the LH side.

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PROCEDURE


  1. Click here

    INSTALL REAR DISC


    1. A00080NE05

      Align the matchmarks of the rear disc and rear axle hub, and install the rear disc.

      Table 1. Text in Illustration
      *a Matchmark
      Note:

      When replacing the disc with a new one, select the installation position where the rear disc has minimal runout.

  2. Click here

    INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG


    1. Install the parking brake shoe adjusting hole plug.

  3. Click here

    INSTALL DISC BRAKE CYLINDER MOUNTING


    1. A0008VH

      Install the disc brake cylinder mounting with the 2 bolts.

      78 N*m 799 kgf*cm 58 ft.*lbf
  4. Click here

    INSTALL REAR DISC BRAKE BUSHING DUST BOOT


    1. A0005H9

      Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new rear disc brake bushing dust boots.

      Table 2. Text in Illustration
      A0007SL Lithium Soap Base Glycol Grease
      Tip:

      Apply at least 0.3 g (0.01 oz.) of lithium soap base glycol grease to each rear disc brake bushing dust boot.

    2. A0004PJ

      Install the 2 rear disc brake bushing dust boots to the disc brake cylinder mounting.

  5. Click here

    INSTALL REAR DISC BRAKE CYLINDER SLIDE BUSHING


    1. A00098X

      Apply a light layer of lithium soap base glycol grease to the contact surface of the rear disc brake cylinder slide pin.

      Table 3. Text in Illustration
      A0007SL Lithium Soap Base Glycol Grease

    2. Install a new rear disc brake cylinder slide bushing to the rear disc brake cylinder slide pin.

  6. Click here

    INSTALL REAR DISC BRAKE CYLINDER SLIDE PIN (for Lower Side)


    1. A0007U6

      Apply a light layer of lithium soap base glycol grease to the sliding and sealing surfaces of the rear disc brake cylinder slide pin.

      Table 4. Text in Illustration
      A0007SL Lithium Soap Base Glycol Grease
    2. A0003R1

      Install the rear disc brake cylinder slide pin to the disc brake cylinder mounting.

    3. Push the rear disc brake cylinder slide pin into the rear disc brake bushing dust boot to engage the pin to the boot.

  7. Click here

    INSTALL REAR DISC BRAKE CYLINDER SLIDE PIN (for Upper Side)


    1. A00094K

      Apply a light layer of lithium soap base glycol grease to the sliding and sealing surfaces of the rear disc brake cylinder slide pin.

      Table 5. Text in Illustration
      A0007SL Lithium Soap Base Glycol Grease
    2. A0008DT

      Install the rear disc brake cylinder slide pin to the disc brake cylinder mounting.

    3. Push the rear disc brake cylinder slide pin into the rear disc brake bushing dust boot to engage the pin to the boot.

  8. Click here

    INSTALL REAR DISC BRAKE PAD SUPPORT PLATE


    1. A0009A0E05

      Install the 2 rear disc brake pad support plates to the disc brake cylinder mounting.

      Table 6. Text in Illustration
      *1 Rear Disc Brake Pad Support Plate
      *2 Disc Brake Cylinder Mounting
      Note:

      Firmly push to install the rear disc brake pad support plate and disc brake cylinder mounting against each other so that there is no clearance between the surfaces A and a, and B and b.

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    INSTALL REAR DISC BRAKE ANTI-SQUEAL SHIM KIT


    1. A00087Z

      Install the pad wear indicator plate to each rear disc brake pad.

      Note:

      Install each pad wear indicator plate in the correct position and direction.

    2. A0004OA

      Apply disc brake grease to the inside of the rear disc brake anti-squeal shims.

      Table 7. Text in Illustration
      A0007SL Disc Brake Grease
    3. A0009IW

      Install the rear disc brake anti-squeal shim to each rear disc brake pad with pad wear indicator plate.

      Note:

      • Disc brake grease may seep out slightly from the areas where the rear disc brake anti-squeal shims are installed.

      • Make sure that disc brake grease is not applied onto the lining surface.

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    INSTALL REAR DISC BRAKE PAD


    1. Install the 2 rear disc brake pads with rear disc brake anti-squeal shim kit to the disc brake cylinder mounting.

      Note:

      There should be no oil or grease on the friction surfaces of the disc brake pads or the rear disc.

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    INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY


    1. A00050TE05

      Hold the rear disc brake cylinder slide pin, and install the rear disc brake cylinder assembly to the disc brake cylinder mounting with the 2 bolts.

      Table 8. Text in Illustration
      *a Hold
      *b Turn
      27 N*m 270 kgf*cm 20 ft.*lbf
  12. Click here

    CONNECT REAR FLEXIBLE HOSE


    1. A0004NME09

      Connect the rear flexible hose to the rear disc brake cylinder assembly with a new union bolt and a new gasket.

      Table 9. Text in Illustration
      *a Lock Hole
      33 N*m 340 kgf*cm 25 ft.*lbf
      Note:

      Install the flexible hose lock securely into the lock hole in the disc brake cylinder.

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    CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL


    1. Connect the cable to the negative (-) auxiliary battery terminal (Click here).

    2. Perform the following procedure if air bleeding is not necessary:


      1. Connect the reservoir level switch connector.

      2. Clear the DTCs (Click here).

  14. Click here

    BLEED BRAKE LINE

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  15. Click here

    ADJUST PARKING BRAKE

    (Click here)

  16. Click here

    INSTALL REAR WHEEL

    103 N*m 1049 kgf*cm 76 ft.*lbf