REAR BRAKE REASSEMBLY

Info Added 2017-08-02

PROCEDURE


  1. TEMPORARILY TIGHTEN REAR DISC BRAKE BLEEDER PLUG

    Tech Tips

    Fully tighten the rear disc brake bleeder plug after bleeding the system.

  2. INSTALL REAR DISC BRAKE BLEEDER PLUG CAP

  3. INSTALL PISTON SEAL


    1. A01W10K

      Apply a light layer of lithium soap base glycol grease to the entire circumference of a new piston seal.

      Text in Illustration
      A01W0VT Lithium Soap Base Glycol Grease

    2. Install the piston seal to the rear disc brake cylinder.

      Note

      Securely install the piston seal to the groove of the rear disc brake cylinder.

  4. INSTALL REAR DISC BRAKE PISTON


    1. A01W07XE05
      Text in Illustration
      *1 Cylinder Boot
      *2 Rear Disc Brake Piston
      A01W0VT Lithium Soap Base Glycol Grease

      Apply a light layer of lithium soap base glycol grease to the entire circumference of a new cylinder boot.

    2. Install the cylinder boot to the rear disc brake piston.

    3. Apply a light layer of lithium soap base glycol grease to the contact surfaces of the rear disc brake piston, and install it to the rear disc brake cylinder.

      Note

      Do not install the rear disc brake piston forcibly in the rear disc brake cylinder.

  5. INSTALL CYLINDER BOOT


    1. A01W3NWE05
      Text in Illustration
      *1 Set Ring
      *2 Cylinder Boot

      Install the cylinder boot to the rear disc brake cylinder.

      Note

      Securely install the cylinder boot to the groove of the rear disc brake cylinder and rear disc brake piston.

    2. Using a screwdriver with its tip wrapped with protective tape, install a new rear disc brake piston set ring.

      Note


      • Securely install the rear disc brake piston set ring to the outer groove of the cylinder boot.

      • Do not damage the cylinder boot.