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REAR BRAKE REMOVAL

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CAUTION / NOTICE / HINT

Note:

  • When the brake pedal is first depressed after replacing the brake pads or pushing back the disc brake piston, DTC C1214 may be output. As there is no malfunction, clear the DTC.

  • While the auxiliary battery is connected, even if the power switch is off, the brake control system activates when the brake pedal is depressed or the door courtesy switch is turned on. Therefore, even if only brake pads are to be removed and installed, be sure to perform the Disable Brake Control procedure and disconnect the cable from the negative (-) terminal of the auxiliary battery before beginning work.

Tip:

  • Use the same procedure for the LH side and RH side.

  • The following procedure is for the LH side.

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PROCEDURE


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    PRECAUTION

    Note:

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notice before proceeding with work (Click here).

  2. Click here

    DISABLE BRAKE CONTROL

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  3. Click here

    REMOVE REAR WHEEL

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    DRAIN BRAKE FLUID

    Note:

    If brake fluid leaks onto any painted surface, immediately wash it off.

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    SEPARATE REAR FLEXIBLE HOSE


    1. A0004NM

      Remove the union bolt and gasket, and separate the rear flexible hose from the rear disc brake cylinder assembly.

  6. Click here

    REMOVE REAR DISC BRAKE CYLINDER ASSEMBLY


    1. A0007AJE04

      Hold the rear disc brake cylinder slide pin, and remove the 2 bolts and rear disc brake cylinder assembly.

      Table 1. Text in Illustration
      *a Hold
      *b Turn
  7. Click here

    REMOVE REAR DISC BRAKE PAD


    1. A000536

      Remove the 2 rear disc brake pads with rear disc brake anti-squeal shim kit from the disc brake cylinder mounting.

  8. Click here

    REMOVE REAR DISC BRAKE ANTI-SQUEAL SHIM KIT


    1. A0009IW

      Remove the rear disc brake anti-squeal shim from each rear disc brake pad.

    2. A00087Z

      Remove the rear disc brake pad wear indicator plate from each rear disc brake pad.

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    REMOVE REAR DISC BRAKE PAD SUPPORT PLATE


    1. A0007QZ

      Remove the 2 rear disc brake pad support plates from the disc brake cylinder mounting.

  10. Click here

    REMOVE REAR DISC BRAKE CYLINDER SLIDE PIN (for Upper Side)


    1. A0008DT

      Remove the rear disc brake cylinder slide pin from the disc brake cylinder mounting.

  11. Click here

    REMOVE REAR DISC BRAKE CYLINDER SLIDE PIN (for Lower Side)


    1. A0003R1

      Remove the rear disc brake cylinder slide pin from the disc brake cylinder mounting.

  12. Click here

    REMOVE REAR DISC BRAKE CYLINDER SLIDE BUSHING


    1. A0007JJE14

      Using a screwdriver with its tip wrapped with protective tape, remove the rear disc brake cylinder slide bushing from the rear disc brake cylinder slide pin.

      Table 2. Text in Illustration
      *1 Protective Tape
      Note:

      Do not damage the rear disc brake cylinder slide pin.

  13. Click here

    REMOVE REAR DISC BRAKE BUSHING DUST BOOT


    1. A0004PJ

      Remove the 2 rear disc brake bushing dust boots from the disc brake cylinder mounting.

  14. Click here

    REMOVE DISC BRAKE CYLINDER MOUNTING


    1. A0008VH

      Remove the 2 bolts and disc brake cylinder mounting.

  15. Click here

    REMOVE PARKING BRAKE SHOE ADJUSTING HOLE PLUG


    1. Remove the parking brake shoe adjusting hole plug.

  16. Click here

    REMOVE REAR DISC


    1. A00080NE05

      Put matchmarks on the rear disc and the rear axle hub.

      Table 3. Text in Illustration
      *a Matchmark
    2. A0008SU

      Release the parking brake and remove the rear disc.

      Tip:

      If the disc cannot be removed easily, use a screwdriver to turn the shoe adjuster as shown in the illustration in order to contract the parking brake shoes.