FRONT BRAKE REASSEMBLY

PROCEDURE

1. Click here

   TEMPORARILY TIGHTEN FRONT DISC BRAKE BLEEDER PLUG

   Tip:

   Fully tighten the front disc brake bleeder plug after bleeding.

2. Click here

   INSTALL FRONT DISC BRAKE BLEEDER PLUG CAP

3. Click here

   INSTALL PISTON SEAL

   
   
   1. 

      Apply a light layer of lithium soap base glycol grease to the entire circumference of a new piston seal.

      Table 1. Text in Illustration

      Lithium Soap Base Glycol Grease

   2. Install the piston seal to the front disc brake cylinder.

      Note:

      Securely install the piston seal to the groove of the front disc brake cylinder.

4. Click here

   INSTALL FRONT DISC BRAKE PISTON

   
   
   1. 

      Apply a light layer of lithium soap base glycol grease to the entire circumference of a new cylinder boot.

      Table 2. Text in Illustration

      *1	Cylinder Boot
      *2	Front Disc Brake Piston
      	Lithium Soap Base Glycol Grease

   2. Install the cylinder boot to the front disc brake piston.

   3. Apply a light layer of lithium soap base glycol grease to the contact surfaces of the front disc brake piston, and install it to the front disc brake cylinder.

      Note:

      Do not install the front disc brake piston forcibly in the front disc brake cylinder.

5. Click here

   INSTALL CYLINDER BOOT

   
   
   1. 

      Install the cylinder boot to the front disc brake cylinder.

      Table 3. Text in Illustration

      *1	Front Disc Brake Piston Set Ring
      *2	Cylinder Boot

      Note:

      Securely install the cylinder boot to the groove of the front disc brake cylinder and front disc brake piston.

   2. 

      Using a screwdriver, install a new front disc brake piston set ring.

      Table 4. Text in Illustration

      *1	Protective Tape

      Note:
      

      • Securely install the front disc brake piston set ring to the outer groove of the cylinder boot.

      • Do not damage the cylinder boot.