BRAKE BOOSTER PUMP(for RHD)

Click here

INSTALL BRAKE ACTUATOR BRACKET ASSEMBLY

Engage the claw to set the brake actuator bracket assembly to the vehicle body.

Table 1. Text in Illustration

*a Claw
Install the 3 bolts to secure the brake actuator bracket assembly to the vehicle body.

19 N*m 194 kgf*cm 14 ft.*lbf

Note:
Tighten the 3 bolts in the order shown in the illustration.
Engage the clamp to install the front No. 5 brake tube to the brake actuator bracket assembly.
Engage the 2 clamps to install the 2 wire harnesses to the brake actuator bracket assembly.

Table 1. Text in Illustration
*a	Claw

Click here

INSTALL FRONT WHEEL LH

103 N*m

1050 kgf*cm

76 ft.*lbf

Click here

INSTALL BRAKE BOOSTER PUMP ASSEMBLY

Insert the 2 studs of the brake booster pump assembly to the 2 holes of the brake actuator bracket assembly, and insert the pin of the brake actuator bracket assembly to the brake booster pump bushing.

Table 2. Text in Illustration
*1	Brake Booster Pump Bushing	*2	Brake Booster Pump Collar
*a	Union	*b	Connector
*c	Stud	*d	Pin

Note:

Do not carry the brake booster pump assembly by the parts (*a), (*b) and (*c).
Do not drop the brake booster pump assembly when carrying it.
Do not kink or damage the brake lines.
Be careful not to allow any brake fluid to enter the connector.
When installing the brake booster pump assembly to the brake actuator bracket assembly, confirm that the brake booster pump collar and brake booster pump bushing are installed on the brake booster pump assembly.
If installing a new brake booster pump assembly, do not remove the hole plug before connecting the brake lines because the brake booster pump assembly is filled with brake fluid.

Install the 2 brake actuator case collars, 2 brake booster pump bushings and 2 nuts to the brake actuator bracket assembly.

Table 3. Text in Illustration
*1	Brake Booster Pump Bushing	*2	Brake Actuator Case Collar

5.4 N*m

55 kgf*cm

48 in.*lbf

Using a union nut wrench, connect the front No. 1 brake tube to the brake booster pump assembly.

15 N*m 155 kgf*cm 11 ft.*lbf

Note:
Use the formula to calculate special torque values for situations where the union nut wrench is combined with a torque wrench (Click here).
Connect the 2 connectors to the brake booster pump assembly.

Click here

INSTALL RESERVOIR BRACKET

Engage the claw to set the reservoir bracket to the brake actuator bracket assembly.

Table 4. Text in Illustration

*a Claw
Install the 2 bolts to secure the reservoir bracket to the brake actuator bracket assembly.

19 N*m 194 kgf*cm 14 ft.*lbf

Table 4. Text in Illustration
*a	Claw

Click here

CONNECT BRAKE ACTUATOR HOSE

Connect the brake actuator hose to the brake booster pump assembly with the clip.

Table 5. Text in Illustration

Up
Note:
- When connecting the brake actuator hose, face the identification mark up.
- Match the identification mark of the brake actuator hose and the rib of the brake booster pump assembly.
- Make sure to install the hose to the proper location.
- Install the clip within the range shown in the illustration.