BRAKE PEDAL(for RHD) INSTALLATION

PROCEDURE


  1. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY


    1. Install the brake pedal support assembly with the 4 nuts.

      Torque:
      13 N*m  { 131 kgf*cm, 9 ft.*lbf }

    2. Engage the clamp to install the wire harness to the brake pedal support assembly.

    3. Engage the 3 clamps to install the wire harness to the brake pedal support assembly.

  2. INSTALL BRAKE PEDAL RETURN SPRING


    1. A0004T8

      Install the brake pedal return spring to the brake pedal support assembly.

      Note

      Attach the bottom part of the brake pedal return spring first, making sure that the open part of the hook is facing the rear of the vehicle. Attach the top part of the brake pedal return spring second, making sure that the open part of the hook is facing the front of the vehicle.

  3. INSTALL PUSH ROD PIN


    1. A0005TT

      Apply lithium soap base glycol grease to the push rod pin.

      Text in Illustration
      A00090E Lithium Soap Base Glycol Grease

    2. Connect the brake master cylinder push rod clevis to the brake pedal support assembly with the push rod pin, and install a new clip as shown in the illustration.

      Note


      • Be sure to insert the pin with its clip end facing the outside of the vehicle.

      • Make sure that the brake master cylinder push rod clevis moves sideway.

  4. INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER

  5. INSTALL STOP LIGHT SWITCH ASSEMBLY

    Click here

  6. INSTALL HEADLIGHT LEVELING ECU (HEADLIGHT SWIVEL ECU ASSEMBLY)

    Click here

  7. INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY

    Click here

  8. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY WITH AIR CONDITIONING UNIT

    Tech Tips

    Use the same procedure as for LHD Click here.

  9. INSPECT AND ADJUST BRAKE PEDAL

    Click here